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Modifications to the HF 4 and 5 drawer service carts - what changes have you made?

stage20

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Nov 5, 2013
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pcola FL
ive used sprinkler "funny pipe" for projects like that. works good when you cut it in short pieces. much stronger than the foot or so they come in.
 
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Dirty Diesels

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Nottingham, Nottinghamshire in the East Midlands o
no way id spend 41.99 for a spray can holder.

check this out. i use these in my enclosed trailer. very sturdy. work excellent. i might add one to my cart now that i think of it.
:)
http://www.ebay.com/itm/Pit-Posse-T...Parts_Accessories&hash=item2a35a6e764&vxp=mtr

Tie_Down_Aerosol_Rack.jpg

That can holder is a good idea, thanks :thumbup:
 

Dirty Diesels

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17" its bound to be close to perfect. I think my cart is 16 or 16.5

Mine this Blue-point cart in the pic & hopefully that spray can holder should bolt to the side of the bottom tray underneath the shelf, okay I'll have to drill the holes to mount it & fabricate a backing plate of flat aluminium bar to strengthen it ! :thumbup:

11746_192783654177622_1253872674_n.jpg
 
Last edited:

fatboysoffroad

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Dec 22, 2013
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Location
Central IL
Hello all,

Just snagged a 5 drawer cart and would like to add the Sunex side shelf. I read through 41 pages of posts and seem have missed the answer to my question about the folding shelf.

The catalog page here mentions two different shelf mounting types. Hook type and "L" bracket.

http://www.tooltopia.com/sunex-tools-8004.aspx

If I can get the hook type and use it without cutting the lid I would prefer that. Otherwise, I would rather drill holes and mount the shelf lower. Anyone have input on this?

Thanks!

Oh, and there is a short thread on these carts on Pirate4x4.com. I posted a short first impression write-up if anyone is interested.
http://www.pirate4x4.com/forum/shop-tools/867885-harbor-freight-580-lb-capacity-cart-3.html
 

TerryH

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Dec 8, 2012
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Location
Springdale, AR
If I can get the hook type and use it without cutting the lid I would prefer that. Otherwise, I would rather drill holes and mount the shelf lower. Anyone have input on this?

Thanks!

The hook type will work fine as the other poster stated. I did that mod to mine and it worked out great. It's back there soimewhere in this thread. I decided that I would put some ATP on the shelf and I also put some door edge guard around the edges to keep the shelf from banging on the cart when it's in the trailer. It's worked out great.



 

Tacoma bo

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Dec 15, 2013
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Joined GJ for this thread. Working on my 5 drawer right now. Paintin' it - can't stand the red. Pictures to follow when I'm done
 

92integra

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Jul 11, 2013
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Sunex side shelf with a slice cut in it to hold my m18 fuel by the belt hook. And drilled some holes In the back to store some pry bars for easy access
 

bimmerZ5

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Joined GJ for this thread. Working on my 5 drawer right now. Paintin' it - can't stand the red. Pictures to follow when I'm done

Definitely let's see some pictures.... love to see different colors on the 5-drawer...
 
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Tacoma bo

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Thanks guys. It's almond gloss and black gloss rattle can from HD. I sprayed everything before I put it together from harbor freight. Grease prints will follow, can't wait.
 

FriendOfYours

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Feb 26, 2012
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Burgandy and Gunmetal metallic
 

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land

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Dec 4, 2013
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Lafayette, LA
Did anyone else have problems with there US General decal? Mine looked like it had some kind of temporary protective film over it, but when I started to pull it off some of it came off and some of it stayed on the decal. Now it looks like ****.
 

VC455

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Dec 26, 2009
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Location
NH
Did anyone else have problems with there US General decal? Mine looked like it had some kind of temporary protective film over it, but when I started to pull it off some of it came off and some of it stayed on the decal. Now it looks like ****.
Heat gun, easy peazy, no glue no marks, even painted over like never there.
 

land

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Lafayette, LA
Heat gun, easy peazy, no glue no marks, even painted over like never there.

I was trying to leave the decal on, but I will probably end up going the route you mentioned. The only other option I can think of is to paint the decal black.
 

Breen11

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Aug 23, 2013
Messages
115
Did anyone else have problems with there US General decal? Mine looked like it had some kind of temporary protective film over it, but when I started to pull it off some of it came off and some of it stayed on the decal. Now it looks like ****.
Mine did that, so I just removed the whole decal, & added my own decal.
 

WilltheEngineer

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Oct 16, 2010
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310
Location
Central, FL
For those that painted theirs, did anyone put a rattle can clear coat over the paint job? ...and if so, how did it turn out, n what brand clear coat did you use?
 

hr31hr

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Nov 20, 2007
Messages
49
Well my wife bought me the 7 drawer side cabinet for my birthday.



At first I just hung it off of the left side. The fact that I cannot close the lid even though I hardly do bugged me. I saw some of the posts where the casters were placed under the side cabinet with a frame or 2x4's but I was not happy with either of those solutions.

I noticed that the side cabinet had about a 2" recess underneath that would prevent me from bolting the casters directly to the bottom.



Looking at my metal stash I found that I had 2" square tube that would almost fill the gap. After slicing it up with my trust HF 4x6..



I made frame that would almost fill the void. I needed about an 1/8" more so I added some plates onto which to bolt the casters.



Here it is welded up..



And in place..



I think I want to weld nuts in the top of the tube instead of drilling into the floor of the cabinet. The bolts would fall into an area where I could not get to anyway.

Next steps will be to piant the frame.
Bolt the frame from the side to the cabinet.
Cut the lip off of the left side of the cabinet.
Drill holes to attache the cart to the side cabinet.

The side cabinet will be flush with the bottom for the cart instead of the top when hanging off of the edge.
 

alpinewhite

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Aug 4, 2012
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Location
Orange County, California, USA
Modifications to the HF 4 and 5 drawer service carts - what changes have you ...

With six wheels and nothing bolting the two cabinets together, how will you prevent them from detaching when going down the curb on a driveway?
 

kool_BOY8323

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Feb 23, 2013
Messages
280
Location
arizona
Well my wife bought me the 7 drawer side cabinet for my birthday.



At first I just hung it off of the left side. The fact that I cannot close the lid even though I hardly do bugged me. I saw some of the posts where the casters were placed under the side cabinet with a frame or 2x4's but I was not happy with either of those solutions.

I noticed that the side cabinet had about a 2" recess underneath that would prevent me from bolting the casters directly to the bottom.



Looking at my metal stash I found that I had 2" square tube that would almost fill the gap. After slicing it up with my trust HF 4x6..



I made frame that would almost fill the void. I needed about an 1/8" more so I added some plates onto which to bolt the casters.



Here it is welded up..



And in place..



I think I want to weld nuts in the top of the tube instead of drilling into the floor of the cabinet. The bolts would fall into an area where I could not get to anyway.

Next steps will be to piant the frame.
Bolt the frame from the side to the cabinet.
Cut the lip off of the left side of the cabinet.
Drill holes to attache the cart to the side cabinet.

The side cabinet will be flush with the bottom for the cart instead of the top when hanging off of the edge.

EPIC.:bowdown: id like to see how you get past the lid closing. some of us have cut the cabinet, some of us chose to cut the lid. i cut the lid.
 

dfreeman616

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Joined
Oct 13, 2009
Messages
242
Location
Grand Rapids, MI
Re: Modifications to the HF 4 and 5 drawer service carts - what changes have you ...

With six wheels and nothing bolting the two cabinets together, how will you prevent them from detaching when going down the curb on a driveway?

Next steps will be to piant the frame.
Bolt the frame from the side to the cabinet.
Cut the lip off of the left side of the cabinet.
Drill holes to attache the cart to the side cabinet.

The side cabinet will be flush with the bottom for the cart instead of the top when hanging off of the edge.
emphasis added
 

hr31hr

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Joined
Nov 20, 2007
Messages
49
Re: Modifications to the HF 4 and 5 drawer service carts - what changes have you ...

With six wheels and nothing bolting the two cabinets together, how will you prevent them from detaching when going down the curb on a driveway?

Only going to have 4. Moving the right cart wheels to under the side cabinet and then bolting the side cabinet to the cart.
 

kool_BOY8323

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Joined
Feb 23, 2013
Messages
280
Location
arizona
Re: Modifications to the HF 4 and 5 drawer service carts - what changes have you ...

Only going to have 4. Moving the right cart wheels to under the side cabinet and then bolting the side cabinet to the cart.

cant wait to see it:thumbup:
 

hr31hr

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Joined
Nov 20, 2007
Messages
49

Finished up the frame yesterday. A coat of hammer tone paint that was left core from another project. Hopefully I can get the rest of the holes drilled in the cart and cabinet ant get it finished up today.


 

90zcar

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Joined
Nov 8, 2013
Messages
3,254

Finished up the frame yesterday. A coat of hammer tone paint that was left core from another project. Hopefully I can get the rest of the holes drilled in the cart and cabinet ant get it finished up today.




That's lookin great!!!
Could u give me the dimensions of that side cabinet...


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