Apparently since my nascent Television career and the resulting stardom I was confident would follow, was nipped in the bud and evaporating in the mist before my very eyes...........I have time to continue with the follow on to my recent
WSS project.
There are actually two parts to this, the barn shelf and the shelves for the old shop.
After powder coating, this is how the barn shelf brackets...
...turned out, nothing glamorous but highly functional.
I wanted a shelf above the
SPOUSE bench that would mirror the shelf over the
BB, just to the right of the overhead door.
The brackets were installed...
...with stainless steel...
...philips headed sheet metal screws and washers. Due to the nature of the installation it was not wise to try and clock the screws and potentially strip the hole in this case. Besides it's just a barn, right?
Two pieces of 3/4" plywood were glued and screwed together.
That made the shelf 1 1/2" thick and visually made it more to scale for the barn.
As you've seen here before, I don't like raw plywood edges to show so I used the sycamore banding strips I made in the wood shop...
...to finish off the edge of the plywood. Take a close look at the top of that strip and you'll see it's about 1/16" above the shelf proper. I did that in case, over time, vibrations from opening and closing the overhead door might vibrate items around on the shelf. That little lip will help keep items from falling off the shelf if that does happen.
With the banding...
...installed the shelf...
...was stained with a natural stain and then given 3 coats of Varathane finish, hand sanding lightly with 180 between the first two coats and finishing lightly with 220 on the banding strips only.
Here's a better look at the 1/16" lip all around the edge of the shelf. You can also see the screws that were used to fasten the two pieces of plywood together. I screwed it from the top side since the shelf is so high on the wall you'll never see them, but you would have if I'd screwed it from on the bottom side.
The shelf was secured to the brackets with stainless steel hex head screws and washers.
I used hex heads which allowed the use of a socket and ratchet to tighten them because clearance was tight, making it difficult to get a proper screw driver on the head of the screw.
Last step will be to install lighting under it to help light the bench top.
Next will be the
WSS in the old shop. Thanks everyone.
Thomas