It's been a while since I made an update. The
Revit bike kicked my ***. The last week before the shoot was a whirlwind of work and we put in a series of 20 hour days to get the bike finished enough that I could then switch hats and photograph it.
Anyway, when I got back to Portland I slept. For like a week. Seriously, as you get older pulling those sort of hours just kills you. As I was pretty wiped out I didn't really feel like dealing with the house and I just wanted to relax by working on something mindless.
That of course meant something in the garage and since space was becoming more and more of an issue I thought I'd try to kill a couple of birds with one project and that would be making a smaller stand for the notcher that was taking up so much damn floor space.
I realized that I don't really have a "before" photo of the thing save for that. Mostly because I didn't plan too much - I just thought that I had a bunch of steel that was taking up space and rusting outside, the notcher was too big on it's table and I felt like welding. A perfect storm of distraction!
The problem was that the base was just too wide and the handle was just too long. It was also low. I figured that I could consolidate by making a table that was the same height as my Diacro shear and brake and could fit between them.
At first I thought I'd just cut the one it came on down but I quickly realized that 1/2" was the outside limit of my plasma cutter and it was a mess. I also realized that plasma is a filthy, filthy process that should be done as far outside as you're extension cord can reach. Which wasn't far so I needed a longer extension cord.
One of the neat things I learned a while back is that 220v is composed of
two 110v legs and a neutral and that you can split off 110v by using only one of the legs. So I decided to make an extension cord that was
both 220 and 110.
Since there's no such outlet cover I made one on the lathe from a stock switch/outlet cover.
I also made my own stress relief/compression fitting for the giant 14ga cord.
And there you have it. Now one extension cord can run my welder on 220 and my water cooler for the torch on 110. Or the plasma on 220 and a grinder on 110. It's a small thing but it works great and simplifies the clutter.
Okay, back to the notcher.
So I started cutting and welding steel and relaxing. It was nice. This is why I have a shop.
So when I finished welding it I realized I'd have to paint it and while I was testing the fit I thought to myself, "Self, you might as well paint the notcher too..."
You can see where this is going right?
So I took the whole thing apart and decided if I was going to paint it I better get the rust off. This is what I use for rust in the shop: phosphoric acid. It's cheap, works great and leaves things with a black finish that seems to inhibit further rust. Above I used a gallon in a tray for the table.
The bubbles means it's working and I like the patterns they make. Pretty!
I also keep a 5 gallon bucket with about 3 gallons of the stuff in it and a smaller bucket inside that with holes cut in as my basket. This allows me to put a whole mess of parts, bolts, nuts and whatever in and leave them overnight.
In an effort to not go over the top in this project (like that would ever happen) I decided to brush the paint on. One because it's easier and two because the paint lays on thicker and it ends up looking more like the way machine tools are painted anyway and covers up small scratches and stuff.
It turned out great and has created a place for medium sized aluminum stock which was leaning in a corner near the compressor. I also lopped off about a foot of the crazy long handle and have left space at the back for another tool down the road.
I love when people paint tools bright colors but for me machine tools are gray. It's just a tradition that I like. To keep things a little sassy I like to add red details for "safety" but also for contrast. Some day I'll build a new welding table and it will be red.
The final detail was to have the blades ground by
Oregon Carbide Saw and it now cuts like butter and looks good doing it! Small project accomplished!
Once that was done I felt like a new man with the energy of a professional wrestler (the dramatic kind) and was ready to tackle the house again.
Next update - closets!
Gregor