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Above 1200 Sq/FT Restored 1930's Auto Shop

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BB767

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.....

Now, remember you were going to tell us about your TR4?;)

Pete

I have been battling computer issues the last 2 days after trying to post here. It seems to be OK now but it's been far too long a day for me to write anything intelligent right now. I'll give it a go tomorrow. Very sorry everyone and yes Pete you're right, I owe you the story of how the TR4 came to be here. It is truly odd. Thanks for the understanding.

Thomas
 

stillp

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Wonderful things computers. They can go wrong in ways far too complex for mere humans to understand.

No problem Thomas, I know you've had a few other little jobs to do, like building a house...

Pete
 
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BB767

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Driveway Final

No I really haven't been lollygagging here...



... this is what I've been up to, finishing the last part of the driveway.



With good weather and the old family house gone, the driveway is being completed out to...



...the street.



On the left is the loop to the barn. This is one of the last major outdoor projects to be completed.



We poured 31 yards today. Tomorrow we'll pour up to the traffic cones leaving just 16 feet to finish out to the street. With the old house gone, I'm dropping the grade somewhat so the new driveway will be a little lower than the old rock driveway. That's where all that dirt came from. I predict it's gonna look nice! :D

Tired Thomas
 

Grizz1963

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Not so tired Rian, laying in bed still as I am working local today (30 miles from home) usually the days I work in London sees me pull up in the station carpark by now. Then take the 07.24 to Waterloo East station and walking into St Thomas Hospital across the river from Houses of Parliament and Big Ben by 08.50 to work. Laying in, though awake is a luxury.

You seem to be on the home stretch with this monumental task now Thomas.

However, I am sure we all know that you will always have something else to see to.

It has been such an amazing trip to date.

Hope you do get some good rest too.
 

stillp

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Looking good Thomas. I need to get some mesh and concrete down, since my builder seems to have thought that about an inch of concrete straight onto the soil was good enough...

Pete
 
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BB767

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Details

Looking good Thomas. I need to get some mesh and concrete down, since my builder seems to have thought that about an inch of concrete straight onto the soil was good enough...

Pete

In contrast to that Pete, just as last fall, on the other part of the driveway...



...we laid down a 2" thick base of compacted rock and then poured 6" of 6000 psi concrete with heavy duty hi-way mat wire mesh. That mat was pulled up 1"-2" from the bottom. Where needed we also used 1/2" re-bar.



We were able to pour directly from the trucks which was much easier and faster.



A power screed was used to help level out the new poured concrete. This is the east drive which is 14' (4.20 m) wide.



The west drive is 12' (3.6 m) wide. On the left and right sides of the screed they're pushing it along. The red machine in the foreground is a power mag used for final finishing. It was being used in the first photo of this post.



In the background you can see a bull float being used to further flatted the concrete.



That's the west drive...



...and this is headed toward the street. At it's widest seen here where the two lanes merge together, the drive is over 40' (12.1 m) wide.



Here's a look from the opposite view.



The main drive off the street is 16' (4.8 m) wide. Here a board is being used as a screed, very old school. That's the old shop and sign in the background.



This is a curb being formed on the end near the street to keep dirt from eroding onto the concrete.





Sealer was sprayed to seal the concrete once the finish work was done. Notice all the dirt piles in the background. That was from lowering the grade on the driveway. Once it dries enough, I'll use a bulldozer to lower the grade in that whole area. That will be my next big outdoor project.

Standby once again. The end of construction is near and landscaping is approaching.

Thomas
 
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MG David

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Warwick UK
Seeing all that work and cost reminds me why I have a gravel drive. Do you have to add a drain of some form where the drive meets the road to intercept the runoff?
 

gasgas17

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Nova Scotia, Canada
Seeing all that work and cost reminds me why I have a gravel drive.

Same here. But I did pour a 27' x 45' concrete pad in front of my garage last year. It's almost like have a second garage space in the summer. So much nicer than laying in gravel and or puddles.

Thomas' drive way is over the top awesome. I wish I could do the rest of mine so I could stop snow blowing gravel all winter.
 

stillp

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Team of at least seven guys, a power screed, bull float and power mag! I think mine was done by one guy with a shovel and a wheelbarrow.

Pete
 

red

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Hudson Valley, NY
Wow, a driveway build to airport specs.

"Where's the PLANE boss?"

Just amazing the quality and engineering involved.
Thanks for showing us how it's suppose to be done. :beer:
 
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BB767

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Thomas, Will the ground next to your drive be level with the drive? or will you keep that ledge?

bryceaugustine I'll level the grade to edge of the concrete where I can.



A rounded finished edge was used everywhere...



...to give it a more finished look.



In the lower foreground you can see where I've back-filled it level to the concrete. Closer to trees I won't be able to do that so the concrete will sit proud to the ground. With no lip it will be easier to mow and not have to trim.

Seeing all that work and cost reminds me why I have a gravel drive. Do you have to add a drain of some form where the drive meets the road to intercept the runoff?

No I didn't have to add a drain at the end where it meets the road. We don't have storm sewers for water runoff, it's all done on the surface. Much simpler this way. ;)

...........

So much nicer than laying in gravel and or puddles.

Thomas' drive way is over the top awesome. I wish I could do the rest of mine so I could stop snow blowing gravel all winter.

I do feel your Payne gasgas17. Our first residence had a gravel drive and I was laying on gravel doing oil changes on our 1964 Rambler American 220 and.....well.....basically it was just unpleasant. We've come a long way since then.



The new concrete will put a stop to me slinging rocks and gravel onto the lawn with my snow blower once and for all!

Team of at least seven guys, a power screed, bull float and power mag! I think mine was done by one guy with a shovel and a wheelbarrow.

Pete



A powered sheepsfoot compactor was also used to compact the surface. There were 9 of us plus the concrete truck driver working the pour in one way or another. We poured 41 yards on this second pour (72 yards total for the last 2 days) and it all went pretty quick with all that manpower.

Wow, a driveway build to airport specs.

"Where's the PLANE boss?"

Just amazing the quality and engineering involved.
Thanks for showing us how it's suppose to be done. :beer:

You're right there really was a lot of engineering involved, especially to get the right fall to avoid low spots, puddling and get proper drainage. This was J. B. Esker & Sons: http://www.jbesker.com/
doing the work again. They did all the concrete work on the house, the basement, garage and new house driveways. No substitute for decades of experience and a company run to very high standards. The finished work is in a word, exquisite. :bowdown:

I think a few years ago we, as a group, decided that the landing strip was to be across the road. So I assume the hanger will be there also. :)

That's how I remember it too Robert.



I'll have to build a taxiway across the road out front though so I can taxi the aircraft from the hanger up to the house. Not sure if Chris was in complete agreement with all that would be involved to do this but I'm confident she'll come around eventually. After all, she's a real team player............ right Chris? :D

Thomas
 

dcm5652

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Nancy, Ky.
Careful Thomas... you will find out that TNT comes in small packages and you will be fixing your own meals....LOL...Great build and I am glad you shared it with us. Thank You...
 

stillp

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IMG_6162_zpszc0onomf.jpg
[/URL]

The new concrete will put a stop to me slinging rocks and gravel onto the lawn with my snow blower once and for all!
You mean there's no heating in the slab?:p

Pete
 

oberst

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72 yards! You do know how to think big, Thomas, but most importantly you Just. Get. Things. Done!!! Hats off to you and Chris for pushing this whole happy thing through to completion. Beautiful! And you brought a lot of fans along for the ride.

(Of course, that driveway isn't going to clean itself. May I suggest :) )
 

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markviii

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Jan 25, 2010
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east central IL
Wow! I've been away from posting for so long, I almost forgot my password! Otherwise, no comment to add to the runway non-discussion.

Chris
 

AZpilot

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Mesa, AZ
The new concrete will put a stop to me slinging rocks and gravel onto the lawn with my snow blower once and for all!

What is this "snow" you speak of? In Arizona it has been in the 80's for weeks.
 

red

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I think a few years ago we, as a group, decided that the landing strip was to be across the road. So I assume the hanger will be there also. :)

Oh, I'm already forgetting . . . please don't tell the teacher.
Figuring only way to improve the view is to have the plane parked out front?
Of course there will have to be a section on it's rebuilding . . . and restoration.
 

Jeff Ivers

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Oklahoma
Thomas,

The place looks great! However, if you had rounded the corner of the drive at the intersection near the road a little more, it would have made a better skid pad for the Lotus.
 
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BB767

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Last Leg Of Driveway

Here are the last bits of the driveway pour.



The last 16' out to the street took 9 additional yards of concrete. That added to the previous 72 yards from earlier in the week plus the 131 yards from last fall made for a driveway comprised of 212 yards total.



I knew going in it was going to be a lot...





...and it was, but I'm exceptionally happy with the results.

Some additional details...



...anywhere a new pour met existing, it was pinned with...



...1/2" stainless steel rods and expansion board.



We also used 1/2" dia, 20' long re-bar across the front and diagonally in the corners to strengthen that area up.





This is the curb out by the street being formed up.



The ends were tapered.



Once the concrete was firm enough, the inside curb form was removed...



...and this is how the curb turned out. The grade behind will be lowered some, but it will still be higher than the curb. Landscaping and large rocks will be used to control erosion. Stick around to see how this corner is developed. I've got some ideas but I'll have to play with it a while to see what looks right.



This is the only section of the driveway that was hand finished. Too small an area and the concrete was drying too slow to use a power mag.



When looking at the area where the old house stood you can see how the grade tapered up from left to right.



I'll need to lower that grade by about 1 foot. I'll use a bulldozer to move that much dirt. That's the next big outdoor project but it has to dry out first. I already have a vision of what this area will look like when finished and I can't wait to begin it. :)



This is an important area that needs to be developed carefully. It's what lays beyond the great room windows. Check back to see what happens here. Thanks again everyone for all the interest and positive support. There is still more to come.

Thomas
 

Grizz1963

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Another great entry.

I cannot imagine how good it feels to get to this point, as it is a big job in itself, the driveways, all wrapped up.

Looking forward to the landscaping too.

Your teams have done well, and you and Chris really have managed an astounding feat of project management and incessant activity.
 
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BB767

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You mean there's no heating in the slab?:p

Pete

Pete I actually looked into heating the first 20'-30' of the slab outside the garage with the Geo-thermo but it was going to be a very expensive and complicated proposition so I didn't do it. Last 2 years we've had very little snow anyway, global warming and all that.

.........

(Of course, that driveway isn't going to clean itself. May I suggest :) )

That's an interesting idea Mike. You suppose Indy would mind if I borrowed that blower during the winter months. They don't need it at that time of the year after all. ;)

Do those two trees being so close to the drive worry you at all? Any concern of the root system lifting or cracking the drive?

Bob, those tress were discussed at length during the driveway work. The tree on the right is a Catalpa speciosa or Catalpa: https://en.wikipedia.org/wiki/Catalpa

It's a taproot tree so there shouldn't be too much further surface root expansion.

On the left is a Celtis occidentalis or a Hackberry : https://en.wikipedia.org/wiki/Celtis_occidentalis

As old and large as it is, it shouldn't be expanding the surface roots much more either. In any case, re-bar was used in the concrete in that area to help control any potential cracking from future root expansion. I'm confident it'll be OK but you're right about taking it into consideration.

What is this "snow" you speak of? In Arizona it has been in the 80's for weeks.

Come visit the shop next January or February and I'll personally show you what the "fuss" is all about. :D

with all of this work with fresh materials and new construction...

have you received any calls from your powdercoater saying he misses you?

Interesting you bring that up. I'm going there tomorrow morning in fact. Don't forget there were several items in the house that were powder coated; the window and garage door lintels, the fireplace lintel, damper and ash clean-out door. I'm also going to powder coat the material lift in due time. Don't want him to feel forgotten after all! :thumbup:

Thomas,

The place looks great! However, if you had rounded the corner of the drive at the intersection near the road a little more, it would have made a better skid pad for the Lotus.

That's a good point Jeff.



We'll just refer to that area as "the kink". Pretty sure the Lotus is up to the challenge...



...but I'll bet Chris will need some practice mastering it.

I had no idea white guys could pour concrete! :D

They may not be able to jump but this group can surly pour some concrete. :bowdown:

Thomas
 
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BB767

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Another great entry.

I cannot imagine how good it feels to get to this point, as it is a big job in itself, the driveways, all wrapped up.

Looking forward to the landscaping too.

Your teams have done well, and you and Chris really have managed an astounding feat of project management and incessant activity.

It's a relief and rewarding all at the same time. The overall total scale of the project was immense. All the landscaping necessary will be more of the same but I'm up for it. Still putting in 10-12 hour days (nights). Note the time of this post. :eek:

It's amazing how much has changed here Rian...



...since your visit last fall.





That's the approximate location of the 2 car garage you found some treasures in. Looking forward to future visits.

BTW, I still need to post a picture of interest to you, stand by. Cheers.

Thomas
 

gordyy

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North Dakota
congrats on the drive looks great, you will have to get some video of Chris laying down some drift rubber on the kink once she gets a couple of runs under her belt!
 
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