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Aussie 12x12m (40x40) VW Shed

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60beetle60

Well-known member
Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
An update is rather overdue as there's been lots happening so time to catch everyone up.

Power has finally been run to the shed, still waiting for the power company to hook up 3phase but the existing single phase has been sent down to the shed. The house circuit breakers have been upgraded to 3phase in readiness for when everything can be hooked up. A distribution board has been installed in the shed. Currently only a single power point in the shed, mounted in the board. I will install lights and power points at a later date when 3 phase is hooked up.

House meter box showing conduits out to shed and in from street. has since has a metal covers placed over both conduits for protection.
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Cable to stobie pole in street waiting for 3phase to be connected. Current power is through the soon to be removed aerial cable.
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Distribution board in the shed
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The shed storm water has been plumbed up to the new water tanks. The two tanks are slightly different lengths to fit the spaces they occupy. Total capacity across the two tanks is just shy of 10,000 litres. Both tanks have been plumbed together with an equaliser line so can both be utilised if I only take water from one side. Overflow from the tanks goes out to the rear lane behind the shed. I had the tanks made in colour bond in the same colour as the shed walls. As they're on the northern wall they will also give a bit of insulation to the shed from the sun.

Eastern tank.
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Western tank.
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Showing how they're plumbed up. Each tank has two outlets, one facing into the backyard for using the water and one facing the fence for the equaliser, can just see the blueline equaliser in the shadow.
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I've coated the floor of the shed with 3 coats of epoxy. I gave the floor a thorough cleaning before grinding and coating. I used 3 coats of a Jotun product called Jotacote 605. Product had been recommended to me a few times, was well priced and easily available where I am.

The floor was harder to grind than I expected. i had to return to the hire shop to pick up a courser grinding disc as the first one they provided was struggling to cut through. After grinding you could see a pattern in the floor due to high and low spots but all the floor had been scoured by the grinder.

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Three coats of epoxy were used, the first two were thinned down 5% and did soak into the concrete. After two coats you could still faintly see the pattern left after grinding. Third coat i didn't thin and laid on thick, gave a nice consistent finish to the floor. Really happy with how it turned out and should last me a long time. Was hard to take good photos of though, but here's my best couple of shots.

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I've picked up a few new things for the shed; first up is a couple of new signs. I had the signs made up by kenfab off this forum, he was really good to work with, he plasma cut the signs and organised for them to be powder coated. I still need to get round to installing the signs though

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And the new toy! Friends have been bugging me for ages to get a motorbike and I've slowly been taking to the idea. After a fair bit if looking around I ended up picking up this '81 R65LS which has been well looked after. Had to pick a bike that was Lams approved and it had to be an aircooled boxer engine bike to fit in with its new shed mates, so the airhead BMWs were a good fit for me.

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60beetle60

Well-known member
Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
Overdue update, lost motivation to post after photobucket started hiding all my pictures, but they're re-hosted here on GJ now and thread updated.

Progress shot of hoist stood up and anchored to the floor, lights part installed here as well and have installed speakers in the corners.
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Signs from kenfab have been installed, one at each end of shed
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Lights and power in shed finished, the temporary scaff made putting up all the lights much easier.
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The mess of things in the shed which keeps building up, can see the aircon I scored for free from my brother as he upgraded the unit in his house.
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Some of the old shelving has made its way into the shed, but still need to sort out decent quility shelving to bring in and get everything off the floor.
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Finished photos of the hoist up and running
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6

60beetle60

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Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
I've tarted up the old work bench to go in the new shed. Wanted to re-paint it and make a new larger top.

Old bench as it was
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Taking the bench apart
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paint stripped and new primer coat painted
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Progress of making the new top and showing the bright blue the bench has been painted. had the blue left over from when I painted my wooden bench seat seen in the background of the picture.
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New top screwed, glued and vanished. Top is 3m long and was made from 3 layers of plywood.
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Bench as installed, have put a masonite layer on top of bench as a sacrificial wear layer. Can also see ply backboard so I can do a shadow board or something later on and in the mean time it's good for stopping things rolling off the back of the bench. there's also the new 6" vice and the little shelf I made up the for amp to power the speakers shown in the photo
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60beetle60

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Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
Im almost finished installing the aircon in the shed, currently the evaporative unit is physically installed, plumbing done but needs to be wired up. Wiring is the job i need to finish off when i get time off over Xmas.

Hole cut in the roof
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Aircon dropper installed, supported by equal angle which is bolted to the roof purlins then tek screwed to the dropper.
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Roof shot of dropper in place with aircon support frame.
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Aircon without pads, flashing has been installed.
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Aircon with pads
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Aircon dropper with 4way splitter installed. It's as simple as it gets for an aircon install.
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BUGTHUG

Well-known member
Joined
Nov 12, 2010
Messages
2,960
Location
Kansas
Wow, you have a really nice shop, love the metal signs. I bet the swamp cooler was fun getting on top of the roof:scared: Keep updates updated.:D
 

kai1980

Well-known member
Joined
Jan 31, 2012
Messages
137
Location
Adelaide, Australia
The shed is looking great!
I might put evaporative on mine too one day...
You mentioned a need for good shelving, give these guys a go.
I got mine from them (pics are in my build thread somewhere), it's all ex-masters store, so heavy duty. But worked out cheap!
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6

60beetle60

Well-known member
Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
The shed is looking great!
I might put evaporative on mine too one day...
You mentioned a need for good shelving, give these guys a go.
I got mine from them (pics are in my build thread somewhere), it's all ex-masters store, so heavy duty. But worked out cheap!

I actually just got a quote back from them! I've been looking around at options and have seen them come up
 
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6

60beetle60

Well-known member
Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
Loving the Xmas/NY period and a decent string of time off work, I'm finally getting a good run of QST in!

I've finally cleaned up all the rubbish that's been accumulating and done a run to the dump
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There's also a new house (shed) guest. A friend's dad's MG TC will be staying at my place for a little while, gorgeous little thing but needs a couple of things (oil seals) done to get it back running.
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Made a rack for long things, the ladders and surf boards. Makes me happy as they're now not all leaning up against each other on the shed wall.
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Installed a light over the workbench, as you can never have enough light.
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And has also been doing a bit of work on the cars, beetle finally going again after replaced the clutch cable, it gave way a good 6+months ago. The karmann has gotten a new set of tyres to make sure it doesn't feel like its missing out
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kai1980

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Joined
Jan 31, 2012
Messages
137
Location
Adelaide, Australia
I've picked up a few new things for the shed; first up is a couple of new signs. I had the signs made up by kenfab off this forum, he was really good to work with, he plasma cut the signs and organised for them to be powder coated. I still need to get round to installing the signs though

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don't know how i missed these, they look amazing!!!
i think i'll be getting in touch with him for the huge VW logo, gonna 'need' one of them...
 
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60beetle60

Well-known member
Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
Finally got some shelving for the shed, ended up getting 2x approx 3m long shelves, 2.4m high one at 450mm deep the other 600mm. Pics below showing how they look before I've filled them up.

One of the shelf sets was missing a panel section which is being mailed out to me.
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The second set next to the drill press i also recently picked up off gumtree pretty cheap
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Still got lots or organising and stacking the shelves to go, but I'm very happy to have space so all my things are off the ground!
 
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60beetle60

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Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
Thanks for the positive feedback guys

nice fit of the shelves between the metal frame of the building.
That was all part of the plan, I measured up the gap between the columns and ordered shelve sizes accordingly to fit with the least wastage of space possible
 
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60beetle60

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Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
Have finally gotten round to progressing a few things round the shed.

Have made a pedestal stand for my grinder, all the pieces together before welding, got the steel shop to supply them all pre-cut
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Welded up and test fitted the grinder
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All painted up blue to match the work bench and bolted down in its new home. Added in another power point so I didn't have to use an extension lead for the drill and grinder anymore
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I found some battery mounts on ebay, a guy has been 3D printing them for all different brand drills. I put together a little "charging station" to keep all my batteries together. Also got a new power point with USB ports installed to keep all the charging together.
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A bit of a general progress shot of the shed. Have been servicing the bug and giving it a bit of love.
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The BMW had a bit of an issue with the tyres not holding air very well, a trip to the bike shop found the wheels which were designed for tubed tyres and fitted with tube type tyres, had not actually been installed with tubes... it's one to thank the previous owner/old tyre shop for. Luckily no harm done and situation rectified, still need to fit the wheels back up again sometime soon
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6

60beetle60

Well-known member
Joined
Aug 24, 2014
Messages
64
Location
Adelaide, AUS
I've had a new addition to the family, 1964 Type 3 wagon, picked it up last week. Car is in pretty good nick although will need some rust repair sections to be welded in the floor pans

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And the money shot with all my VWs lined up
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The wagon came with a whole heap of spare parts which was a bonus, full set of glass, spare panels, spare gauge set and all sorts of other additions. Lucky I've got plenty of room to store it all :cool::cool:

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anth

Well-known member
Joined
Jun 26, 2007
Messages
438
Location
Australia
Always loved the Type 3s, nice score! I remember seeing one in highschool, it was a deep gloss black, with all the chrome in top shape, lowered on polished Fuchs - obviously that vision has stayed with me some 15+ years later!
 
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