Andy, you certainly did have a top day.
I really admire your work on the brooms..![]()
I never get tired of seeing photos of the broom-making.![]()
I really enjoyed making that one, it is for the wife of a good friend.
(But so far so good)I'm just having a string of great days. And praying for your full recovery, by the way.
Andy, truly appreciated.![]()
I'm just having a string of great days. And praying for your full recovery, by the way.
Andy, truly appreciated.![]()
As your friendship is appreciated. And I haven't forgotten you have my DeWalts
Andy I finally got enough sleep to remember to look for you answer to my inquiry about a ball turner. OK so I put this thing on my ebay watch list just to test my resolve to STOP buying tools. Price should be enough to help me out on that. THANKS PAL!
Although you didn't post a link, making one seems to be the way to go.
But I'm worried. "STOP buying tools" sounds so final...



Handy: can you describe the method you are removing the excess aluminum from your molds cause i'm guessing they are still pretty hot? any concern about the break off point being in your project area?
how are the cows and bull? are they making new cows and bulls?
you've been busy seeing old friends from your work days lately and sounds like you like them better now that you aren't telling them what to do or they are not telling you what to do.
have a great SATUR day!!!

Looks like a great spot of weather and a great view from the porch reminding you how great life is... and why you probably don't need to go to the shops for cream.![]()
Thanks for demonstrating the use of your little jig.![]()
I see you also have one of those combination disc+belt sanders. Do you use the velcro discs on yours?
You're a wiser man Bobby! I discovered the cost of lathe ball turners thanks to the cost of tube bend former machines and dies. One reason I considered getting a horisontal mill as it also made for easy coping of tube joints. All leading down a slippery path considering alternatives like a forge to heat steel enough to bend it and now also casting as another option. Now I still don't have the ball turner yet!![]()



Then out of the blue I find this offer for a decent sized, good condition, decently priced fly-press not far from home. Some days, my fate openly mocks me!![]()
We have had a long cool spring. Wonderful weather for living. Not so good for growing grass. It has finally warmed up and the grass is going gang busters, the cows can't keep up with it. I have been reminding them to not walk on their food!!!
It is hard to describe. A circle cutting jig seems simple until you realize you can't load the foam in cutting position, you have to translate it and land accurately.
It's a 9" disc, I didn't know they had Velcro discs for those. It's currently PSA but Velcro would be nice.
Way to go!! Did you turn it down to give someone else a chance?
I think a fly press is one of those things that is difficult to both acquire and sell. The advantage of used is they just don't get used very much and it may come with some tooling.
Why are there no pictures?

As your friendship is appreciated. And I haven't forgotten you have my DeWalts
Although you didn't post a link, making one seems to be the way to go.
But I'm worried. "STOP buying tools" sounds so final...
I am so up for that idea; making one that is. Problem is time and a set of working drawings. Could do the same thing I am doing with the kayak but that would take more time to dope out the dimensions than to make the pieces. I would like to see one in action. Let's look at some you tube videos, if there are any good ones, and try to come up with some ideas of our own on something relatively simple that would work just to cut a basic ball of varying size? The hand wheel manipulation technique is getting old. STOP was not a literal interpretation but more of a "my visa bill every month is killing me" cry for help. Self help, like self discipline, would require, well, discipline; I tool purchases are already years ahead of my opportunity to bring the whisper of a sharp plane, the ring of a hammer, the crackle of a fine tuned mig machine and the "answer in the wind" into a symphony that complements my final performance.
Just depends on what you want to achieve Bobby.
For smaller balls and concaves using a boring head is great and has very fine adjustment meaning you can sneak up on critical sizes easily. Otherwise it has size and setup limitations.
This is why I prefer the Holdridge style - http://www.holdridgemfg.com/ and its variants as it will let me set up well outside the carriage capacity to cut pulleys and in my case tube bending dies as large as my lathe can spin. Setup is a little harder but well worth the versatility. This one will definitely give you sticker shock!
Easy to fabricate a variant... basics are just tool on centre and observe any machine clearance requirements - Done.
We've had quite the mild autumn so far too. Just starting to switch to long sleeve shirts.
Mine appears to be similar 9" disc with a 6"x48" belt. I got some 9" PSA velcro pads and velcro backed abrasives. My machine has the belt drive that side with a belt cover so it makes swapping pads just that little bit less tedious after having to remove the little table in front of it. I use a chisel to remove the outside 1/4" of 'hooks' to make it easier to pull the pad off without lifting the velcro pad *** well.

Sadly, yes. I'm not one to hog and I know well enough the wrath of spending over my allocated budget... especially given such tensions could mess with mothersday proceedings! That's a definite wrath multiplier.
If it is still there next payday I will strongly reconsider and then there will be pictures of this rare beast in my shed.![]()
I am so up for that idea; making one that is. Problem is time and a set of working drawings. Could do the same thing I am doing with the kayak but that would take more time to dope out the dimensions than to make the pieces. I would like to see one in action. Let's look at some you tube videos, if there are any good ones, and try to come up with some ideas of our own on something relatively simple that would work just to cut a basic ball of varying size? The hand wheel manipulation technique is getting old. STOP was not a literal interpretation but more of a "my visa bill every month is killing me" cry for help. Self help, like self discipline, would require, well, discipline; I tool purchases are already years ahead of my opportunity to bring the whisper of a sharp plane, the ring of a hammer, the crackle of a fine tuned mig machine and the "answer in the wind" into a symphony that complements my final performance.
My intention is to make one from a boring head in a boring bar holder, I have an R8 mill chuck so my boring head needs an adapter to fit into a boring bar holder. I just need to buy a straight shank for it. Soon. The boring head should be able to turn a 4" ball.
I will try this again. I searched for a good idea for a ball turner home made and came up with this youtube vido. www.youtube.com/watch?v=gnt2DlcrWYk
Uses a boring head to turn the ball. I would have to buy the fancy tool holder but it's cheaper than the factory tool.
Check Vieux' Youtube, pretty sure he made his own
I need to look into his.
Just depends on what you want to achieve Bobby.
For smaller balls and concaves using a boring head is great and has very fine adjustment meaning you can sneak up on critical sizes easily. Otherwise it has size and setup limitations.
This is why I prefer the Holdridge style - http://www.holdridgemfg.com/ and its variants as it will let me set up well outside the carriage capacity to cut pulleys and in my case tube bending dies as large as my lathe can spin. Setup is a little harder but well worth the versatility. This one will definitely give you sticker shock!
Easy to fabricate a variant... basics are just tool on centre and observe any machine clearance requirements - Done.
The simple swivel mounted on the cross slide might be the ticket for bending dies. My buddy who has the Holdridge style commercial ball turner would probably loan it out, guess I'd better go see him. He has had it for years and has never needed it.
I would love to have it. That's the one Andy sent a link for. So far, I would have no where near enough need to justify the cost. That has not stopped me in the past but I am getting a little (lot) top heavy with what I have to find an excuse to use now? However, this line of thinking has gotten me to get more adventurous in my pursuit of what can be achieved. Thanks for the insight!
Remember this advice was from the man who was too tight to buy a fly press when he found one close to home.
I've been busy, not sure doing what. Had a friend want to borrow my field sprayer so I hooked it up and took it to him.
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Remember this is the one that had the grass growing into the cord of one bald tire last year. The other tire was still holding air just fine so it made a 30 mile trip to his house at 35 mph, bouncing nicely at every tar strip.
I did get all the shelf clamps poured and desprued so I really need to get them on the mill.
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The guy borrowing the sprayer had given me his 8 ft satellite dish, you may have seen it in a pile of scrap/trash. I got it fully disassembled yesterday so it's ready to melt. Lots of steel screws.
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Stopped at the well driller on the way and got a bag of bentonite, I'm finally going to try making some green sand. Now that i know how it should act and feel.
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And to that end I started lining my sand box with metal to give me a vapor proof storage area.
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Galvanized flashing and it went in easily. I had been using a plastic container with a Snap-On lid but the lid didn't fit very tightly and I had outgrown it.
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Thanks for the visits, and enjoy another Saturday!!
I have an auction to go to, an old friend's estate. He has a 200 lb anvil and I think I want it. To benefit his widow I'm willing to pay a ridiculous price.
Then it's off to my grand daughter's play in OKC so no shed time today!!

Andy with your progress in casting I would have to agree you have out grown your storage. On to bigger and better things.
Have a good trip to OKC.
Dwight

Handy: your foundry expansions always seem to get bigger and better and keep up the great work.
I love the old tire stories on all your rigs and your adventures and with all the money you've saved over the years on tires and repairs it's great to see you spending your money wisely and helping out an old friend's widow if you can. if you don't get it make the guy that does spend an uncomfortable amount might be ok too.
hope you are bringing a trailer to the auction cause there might be other stuff to buy that needs to be bought while you are waiting to bid on the anvil.
I'm enjoying my Saturday are you enjoying yours??
cheers and hope you have a great Mother's day tomorrow!!
Andy mass production shelf clamps, they will look a treat..
Please excuse my ignorance as I may have missed something but I do have to ask about your signature line??
WW1/2CD?
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Andy that is just awesome.
I sincerely thank you and am truly humbled![]()
I'm shocked and saddened that the press did not fly to your home. But as I said, it will probably be there, they are as hard to sell as buy.
My intention is to make one from a boring head in a boring bar holder, I have an R8 mill chuck so my boring head needs an adapter to fit into a boring bar holder. I just need to buy a straight shank for it. Soon. The boring head should be able to turn a 4" ball.
I need to look into his.
The simple swivel mounted on the cross slide might be the ticket for bending dies. My buddy who has the Holdridge style commercial ball turner would probably loan it out, guess I'd better go see him. He has had it for years and has never needed it.

Remember this advice was from the man who was too tight to buy a fly press when he found one close to home.![]()

I've been busy, not sure doing what. Had a friend want to borrow my field sprayer so I hooked it up and took it to him.
...
Then it's off to my grand daughter's play in OKC so no shed time today!!
Andy, payment on its way..
Handy: I was happy you took off my ORGANIZING Quote in your sig line even though I'm far from Organized, but I did understand the WW1/2CD meant.
it's good to have someone talking to you about Safety, Quality or whatever and 1/2 is certainly a good role model.
1/2: well deserved and I think about you often while i'm trying to GET ORGANIZED.
Handy: so sorry the auction was a bust and maybe a nice present to the widow in the form of a trivet and if she might need a sizable donation that might find it's way in the package? that way the auctioneer wouldn't profit from your generosity.
have a great mother's day!!
Not sold yet... may still happen. Don't lose hope yet old friend!
Here you go -
If you can get an R8 adapter sleeve you are nearly there too. That looks easy to make too.
![]()
Else many boring head shanks are screwed on so if you get that style head you can unscrew it and swap the R8 for a straight one either made or bought.
By the time they arrive here they cost more than the lathe!![]()
Haven't missed out on it yet. Just chose my battles and avoid a possible divorce today.![]()


Playing very productively! Clamps look great and so does the new sandpit.
That is a decent size... you may have to start looking around for a sand muller to keep up production. Wish you were closer as I have two large cast iron wheels that would be perfect for just that.
I have an old concrete mixer waiting to be mullified. Thought I'd go with one wheel.
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Here's the wheel on the outside of the tub
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I plan on the HT1 design with stationary wheel, turning tub, and entire muller rotates to dump instead of using a gate.
Thanks for the visits, guys!


Now I just need to get the butter and jelly.

Of course you have!![]()
I should have known you have large components put aside for a muller.
I'm just glad I found a supply of bentonite in fine powder that saves me getting in trouble using kitchen implements to grind up kitty litter for it.
I was surprised that was easier to find than clean fine sand.![]()
Ya'll have mentioned the ball turner a few times, and someone even reccomended Vieux's. Here is the video link:
Viuex's Ball Turner in Action
And a link to the point in his thread where he uses it at post 913:
Photo's of it in action
He started the project on page 44.
Enjoy,
JB
Andy: I don't think you'd actually try to OFFEND me or anybody here so having my name in your sig line was a gentle reminder that I DO NEED TO GET ORGANIZED.
of course as I think i'm making progress something shows up I need to make room for or LIFE CHANGES and it looks like I never got started.
great to hear you catching up with old friends and co workers cause without work involved I bet a lot of people would be nicer to know.
looks like the foundry is clicking on all cylinders too.
I hear it's getting hot down in your neck of the woods and it's 85 here today in PARADISE in case you ever want to see a summer in the PNW it really is special.
cheers and enjoy your SATURDAY while I GET ORGANIZED!!
Good upgrade on the burner. Have you thought of making some ingot trays like the angle iron ones or do you prefer the smaller muffins.
Like brass and copper?![]()
Looked up the HT1 sand muller... looks handy! http://www.alloyavenue.com/vb/showthread.php?5420-It-s-Muller-time-(pics)
Also found another GJ members' thread on making a radius turner. Shame he never got the time to finish it(sounds familiar) but the thread makes good reading and gives some nice alternative options.
https://www.garagejournal.com/forum/showthread.php?t=88034
Also made a special request broom today.
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I had a good day![]()
Andy, in your world the concept of spare time doesn't exist. I have difficulty finding time to use a broom but you find time to make one. I rarely use a trivet because it would mean opening a drawer and you make enough to fill a drawer.My wife had a doctor's appointment today but I got a little casting in early this morning while it was still cool.
Made my first hammer in many months
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And got four more trivets finished up in time for Mother's Day.
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Thanks for looking in!
I did have several wheels to choose from. Should I be embarrassed?
But I had nothing set aside for a muller. I didn't know what one was until last year. But I do have stuff waiting to be purposed.

I don't know. I want to make some angle ingot trays, but they need to be short. Muffing tins are so cheap and they make a nice size. About a third pound (is that about seven Shillings?). I plan to make dedicated ingot trays for brass, bronze, copper, and aluminum bronze.
Bob's out of work and you're making jokes? Have some respect man.
Truthfully about the only thing you can butter the muffins with is lead, mercury, cadmium, or zinc. I think I just lost my appetite.
HT1 happens to be the guy I made the Command at Sea pattern for.
Yeah, wasn't he the guy selling fancy hammers from a garage stuffed with neat tools?
Sometimes the problem with an elegant design. I like to think I'm cheap and dirty. Or is it just cheap?
That post is internet Brail.
****** PB has left those threads devoid of any pictures.
Like one of the posters that commented,
![]()


Handy: well you might have had good intentions of CLEANING UP when you started the thread and maybe you don't think you have, but you get STUFF STARTED and COMPLETED maybe better than anybody around here.
BTW can i hire your shipping guy cause i've got packages ready to ship that i can't find on my benches?
Have you seen the eight hammers ready to ship that I can't find time to put handles into? Boxing is the toughest part for me, I love our Postmaster and look forward to going to see her. Sometimes I have to leave packages open so she can look at the stuff. She likes seeing me ship to far away places, like Texas. We're pretty much country around here.speaking of KITTY LITTER I found out my cat only like's a certain kind or she won't use it and she'll go outside. well that said i had the brilliant idea of spreading a batch of the bad smelling (yes new out of the package not used) on the side of my gravel parking area and it turned to a mushy clay that was a mess that i had to shovel into the trash a week later.
nice job getting all those trivets made and for sending them out to happy members. how's the health? still doing ZUMBA every week?
hope you have a great saturday.
cheers


Andy, in your world the concept of spare time doesn't exist. I have difficulty finding time to use a broom but you find time to make one. I rarely use a trivet because it would mean opening a drawer and you make enough to fill a drawer.
The mail arrived yesterday and among the hearing aid and home improvement ads (and some Amazon bags and boxes), there was a box labeled 800LF Bury Yard Hydrant. I was pretty excited because I didn't remember ordering one.
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The label was a decoy because the box contained more valuable things. The blue wooden handle was a giveaway the box contained your "special request broom." The box also contained a custom made trivet that has been kept secret as well.
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I printed your photos of the process so Liane didn't have to expose herself to the computer.
After the ooohs and aaahs and the compliments (it's nice to know what those sound like) we had a reunion for all the AWM treasures that now live in my home.
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Thank you doesn't really match my feelings but thank you it is, from Liane and from me. I'm not sure I can show the broom in action because Liane likes to sweep up the bird seeds on the front porch before she puts on her fancy clothes. The only photo of her dressed in her bird seed sweeping outfit is too blood-stained to make out much.


Andy,
That's a good looking bale trailer. Nice to have a designated tool for the job; although I'd have a hard time not just buying and using a deckover.
I can't judge... last night I found a box of electric motors I forgot I had after I just bought another last night.<sigh> In my defence(a weak one) I didn't have a small higher speed fan motor. Then there is the matter of the two large cast steel wheels in my own shed.
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Just curious really. Don't think I'll be casting enough or keeping stock on hand to justify more than some muffin tins. The smaller format seems to be a handier size for judging how much is needed for small stuff.![]()
Bob seems to be working hard enough in the last few weeks. Besides, I'm hardly competition on the humour front. I'm only here to assist!![]()
You forgot magnesium, manganese, silicon, nickel, chromium, titanium, zirconium, lithium, bismuth, beryllium, iron, copper and a whole lot of oxygen... just to name a few.![]()
But it's just silly to think about spreading magnesium on on a muffin.Small world. I recognised the handle from spending a week on AlloyAvenue so I thougth I'd check.
Definitely can't be dirty. Sent you some strong cleaning solution afterall.
Otherwise elegance is a bit like art... its meaning is really dependent on the beholder. Simplicity, practicality and functionality just rate higher in some perspectives. Difference between a tool I dream about and one I can actually make and use. That is my excuse anyway!
Dunno about the hammers but his Do-All rebuild thread is GJ-**** and he has both machines and skill to make it. Just busy like most of us.
https://www.garagejournal.com/forum/showthread.php?t=34928
https://www.garagejournal.com/forum/showthread.php?t=148470
****** PB has left those threads devoid of any pictures.
Like one of the posters that commented,
![]()
Weird...
I can still see all the pics on the linked threads... just checked them right now.
