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Soldering iron brands

vavet

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I’m looking into buying a soldering station to use for some work at home soldering small PCBs. The unit I use at work is similar to this:

https://www.amazon.com/dp/B000ARU9PO/?tag=atomicindus08-20

This will be an out of pocket expense for me as my boss is giving me great flexibility to work at home to accommodate a non-work related injury. I don’t really want to spend this much,($200) but I don’t want to buy a piece of **** either. Is weller the Go-to brand for soldering irons? I like the ability to change the tips.
I’ve had cheapo radio shack soldering irons in my youth that were always frustrating to use. I don’t want that.
 
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mikehaugen

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I have that one at work as well. I like it for the most part but it seems hakko (not sure if that's spelled correctly) is also highly regarded.

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kngelv

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Big Hakko fan. Weller is good too. Don’t overthink it. One of these two will suit you well.

James
 

M6erfan

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I’m looking into buying a soldering station to use for some work at home soldering small PCBs. The unit I use at work is similar to this:

https://www.amazon.com/dp/B000ARU9PO/?tag=atomicindus08-20

This will be an out of pocket expense for me as my boss is giving me great flexibility to work at home to accommodate a non-work related injury. I don’t really want to spend this much,($200) but I don’t want to buy a piece of **** either. Is weller the Go-to brand for soldering irons? I like the ability to change the tips.
I’ve had cheapo radio shack soldering irons in my youth that were always frustrating to use. I don’t want that.

Weller and Hakko are pretty equal as far as quality goes, IMO. I bought the analog version (WES51) of the Weller you're looking at. I don't use it everyday, but a fair bit, and it hasn't given me one bit of trouble
 

ransil

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I like Pace , check ebay for an analog solder iron for cheap, digital is a bit more but analog is usually good enough


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pugglewuggle

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I’ve had some Hakko accessories, they were good. My seller digital station was really nice. I’d buy it again.


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anetode

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Weller and Hakko are pretty equal as far as quality goes, IMO. I bought the analog version (WES51) of the Weller you're looking at. I don't use it everyday, but a fair bit, and it hasn't given me one bit of trouble

Hakko is more dependable than Weller, IMHO.

Then again, even a Chinese 936 clone will do in a pinch.
 

mrobins297aaa

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another vote for Hakko FX888d, I don't do that much soldering but it sure works nice.

I think I paid around $95, I read that there are a lot of counterfeit ones out there so be ware, I seen them on ebay for $6o's plus and I just had no way to be sure it wasn't counterfeit so I bought one from a authorized dealer.
there is a you tube video showing how to tell the difference but IIRC you pretty much had to buy it and take it apart to tell the difference.
 

Max

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Weller is good and will work fine fir you. For me, Hakko is a bit more reliable and the one Bacon! linked to is a better value.

Max
 

Rabid Badger

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tym

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Weller and Hakko are pretty equal as far as quality goes, IMO. I bought the analog version (WES51) of the Weller you're looking at. I don't use it everyday, but a fair bit, and it hasn't given me one bit of trouble
+1 on this. You an get the analog WES51s for a song on eBay and the like. Good units and work great.

I picked up a bunch of Weller solder stations a couple of years back. Actually have a spare dual-temp power unit if you're interested--you'd still need handpiece (the iron) and stand.
 

californiaHank

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I don't know what you are soldering, so I can't say that any soldering station is going to be best for you. Weller and Hakko are both reputable brands.

The WES51 and FX888D are both 'entry level' soldering stations. They both have modest power, suitable for general purpose, light work. Count on adding the cost of additional tips, of suitable sizes and shapes for what you're working on, to your purchase.
 

dutchgray

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If you are used to using the Weller at work I would get the Weller. Could you get your boss to provide the tips since thay are a consumable?
 

DanEng

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redidbull

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I was an electronic tech for 40years and the Weller you posted is a staple in the industry. I wouldn't worry about it if that was the one you were to pick. Jim
 

jmhinkle

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I have a regular hobby of fixing the old digital clocks in the R32 Skyline GT-R's. My old weller was a basic soldering iron and not up to the task. I was going to going with a Hakko, but a friend suggested the X-Tronic.

https://www.amazon.com/dp/B01DGZFSNE/?tag=atomicindus08-20

It's been phenomenal. I had one problem with the first one I bought after a few uses and they sent me a complete new model by 2 day shipping and told me keep the old one for parts. I've been using it over a year now without issue on the 2nd unit. It uses the common tips of the Hakko 900 series as well. For the price, it's hard to beat and if you have trouble, their customer service is top notch.
 
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Luciferi

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I have a weller station and it works ok since I use it rarely. It doesn’t seem like it can hold constant heat no matter where it is set. Their hand irons are junk. I use hakko hand irons and love them. I wish I had known about them before I bought the weller station.
 

Bill C

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Check out the selection at https://www.circuitspecialists.com/soldering-stations
I have been very happy with everything I have purchased from them.
As for tips. Stick with Hakko... and be weary of any “too good to be true” pricing on Hakko tips. There are some really good looking counterfeits that are very deceiving.... but once you go to solder the first time, you will realize. I try to buy my tips either locally from a electronic specialty supply house, or online from a major supplier to ensure I’m getting genuine Hakko tips.
 
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Bacon!

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I don't know what you are soldering, so I can't say that any soldering station is going to be best for you. Weller and Hakko are both reputable brands.

The WES51 and FX888D are both 'entry level' soldering stations. They both have modest power, suitable for general purpose, light work. Count on adding the cost of additional tips, of suitable sizes and shapes for what you're working on, to your purchase.

This is a bit of an exaggeration. An entry level station would be the $20 Ayoue 936/etc clones on ebay, which also use Hakko 900M series tips, or the major brand $40 triac/AC based mini stations which allow setting a power level but don't regulate temperature.

Even those, can do pretty much anything you're likely to encounter in home repair or hobby use. They just don't have good lifespan like the major brands do in the case of the generics, or in the case of those unregulated they pose more risk to component overheating until one is familiar with using them.

They will take a few seconds longer to get to temperature and recover (in worst case, normally it would never be an issue) but this is not really important for home use versus a fast paced factory production line.

Any of them are worlds away from using some $5 Radio Shack iron with a thin and soon eroded, nickel plated copper tip. Someone experienced at using a soldering station can do great work with the $20 Aoyue class stations, until they break due to their low quality.

Most who own the Hakko or Weller, never have any reason to upgrade. They're both high quality, *lifetime* ownership tools for a home user, not entry level.
 

theoldwizard1

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For extremely small soldering jobs, like surface mount devices, the TS80 and TS100 seem to be everyone's favorites : TS100, The open source Weller-Killer for under 50 bucks

I have a Weller WTCPT 60 Watts, so it has some "horsepower" and it can do 16-18 AWG stranded wire. It uses "curie point" tips for heat control.

If you are new to soldering electronics, use old fashioned tin-lead solder. The newer solders require a lot more heat to melt/flow.
 

Bacon!

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^ If you're old to soldering electronics, you prefer leaded solder too.

You don't need 60W to do 16AWG wire. A 40W (temperature controlled station) iron with a stout chisel tip can do 14AWG.

One nice thing about the Hakko is you can get genuine Hakko tips for those most used, then pick up generic tips dirt cheap, though even with generics, all tips are not created equal.

https://www.ebay.com/b/900m-soldering-tips/bn_7024755478
 
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Rabid Badger

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Bacon!

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^ No you did not link to a "glowing" review at all in the context of a soldering station replacement, Dave found a few issues and I recognize a few more. For example at 7:39 Dave stated "well it's certainly not accurate" (temperature test).

The problem is not "tech it is based on", it's the fragility. The design has inherent weaknesses that a conventional solder station does not.

The context behind the product is this is an occasional use item when you need portability. Okay for that purpose but is not a contender for long term home use. In your linked video Dave states about as much, that it not only gets "too hot to touch" but also "it's not going to be a production iron... is designed for 5, 10 minutes use in the field". What do you think the lifespan of the components on the PCB will be if the outer casing itself gets too hot to hold?

Why not contact Dave and ask him directly, for everyday, long term home use would he rather have that iron or a Weller or Hakko station?

Another issue is the USB socket is going to break off. That alone makes it a disposable product, though given its cost and that the owner knows how to solder, perhaps just a hassle to repair, again and again.

Additionally the mating socket to the heating element will lose spring tension and become an intermittent contact. If you are fortunate enough to find a compatible footprint, SMT replacement socket, that too can be repaired but again a hassle and in either this or the USB socket case, you need a 2nd soldering iron to repair it, and it may end up ripping the pads off the PCB in either case instead of just the socket itself being damaged.

It wouldn't surprise me if it develops a fault within the first 20 hours of use. If you must have a portable iron that might be an acceptable trade off, but is unreasonable for a home use station, replacement.

Remember something, that a review of a (new from box) product does not prove lifespan. Dave's merely contrasting it against an even worse soldering iron as he mentioned initially, and considering its purpose which is not a bench station replacement. Quote "nice quality iron IF you're looking for a portable temperature controlled iron". That is not what vavet asked about in this topic.

There are many trash products out there that work fine for a while. On the other hand, there are orders of magnitude more owners of Hakko and Weller stations that have proven their use many times a day for years, even decades if you also consider prior Weller and Hakko models.

For regular everyday use, the TS80 is disposable trash compared to either of the aforementioned brands of soldering station. Regardless vavet is entitled to as much info as possible and if you are happy with yours, it is another data point which is good to have.
 
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mojo3120

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Oh really?

I'm 95% certain you've never seen that iron before and have no idea what technology it is based on. I linked to a glowing review from one of the best known and most respected electronics experts on YouTube.

Feel free to educate me on the shortcomings of the TS80 iron. I'll wait.

I have a TS-100. I'm powering it with an old laptop charger. My only complaint is the cord I'm using is really stiff and heavy and makes it hard to handle the iron. Need to find a barrel jack with a nice silicone jacketed cable.

I also own an FX888D which I use almost daily. No complaints whatsoever with it.
 

Rabid Badger

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^ No you did not link to a "glowing" review at all in the context of a soldering station replacement, Dave found a few issues and I recognize a few more. For example at 7:39 Dave stated "well it's certainly not accurate" (temperature test).

I guess you missed his overall opinion at 19:18:

Dave Jones said:
I think this has got winner written all over it. The design and build quality is excellent, the thermal performance is excellent....It's more than what you'd need in most cases unless you're doing really super heavy bullet connectors.

Bacon! said:
The problem is not "tech it is based on", it's the fragility. The design has inherent weaknesses that a conventional solder station does not.

Care to provide any proof of that?

Bacon! said:
The context behind the product is this is an occasional use item when you need portability. Okay for that purpose but is not a contender for long term home use. In your linked video Dave states about as much, that it not only gets "too hot to touch"

That's when he's looking at the documentation for the iron, which states that it gets too hot to touch after 40 minutes of continuous use at 350C. Later he mentions that he's had the iron on at 350C for 10 minutes and the handle wasn't even warm.

Bacon! said:
but also "it's not going to be a production iron... is designed for 5, 10 minutes use in the field". What do you think the lifespan of the components on the PCB will be if the outer casing itself gets too hot to hold?

Considering the observed performance and the fact that the iron will turn itself down when idle, I find it highly unlikely that will occur. Even if it does, the microcontroller used is perfectly fine up to at least 85C, and it is by far the most sensitive component on the board. It'll be fine.

Bacon! said:
Why not contact Dave and ask him directly, for everyday, long term home use would he rather have that iron or a Weller or Hakko station?

That's a silly question. Who wouldn't prefer a full soldering station? Although I do think if you offered him a WES51 or the TS80 he'd opt for the TS80. The OP stated that he's working from home due to a non-work related injury. I figured money is probably tight, therefore I offered an affordable solution that should easily be able to handle his stated use case and linked to an in-depth review of it so he could decide for himself.

Bacon! said:
Another issue is the USB socket is going to break off. That alone makes it a disposable product, though given its cost and that the owner knows how to solder, perhaps just a hassle to repair, again and again.

You sound awfully certain, yet again provide no evidence. The USB port is attached to the circuit board via 4 large anchor points and the board is firmly mounted in a stout aluminum housing. Here's what Dave had to say, since you seem to have missed it:

Dave Jones said:
For those who think the strain will be a problem on this, the supplied silicone lead is not only burn proof, but it is super light weight; there's no stress on that at all. You don't even notice it.

There's also the small detail that USB-C ports are on literally billions of cell phones worldwide and hold up just fine.

Bacon! said:
Additionally the mating socket to the heating element will lose spring tension and become an intermittent contact. If you are fortunate enough to find a compatible footprint, SMT replacement socket, that too can be repaired but again a hassle and in either this or the USB socket case, you need a 2nd soldering iron to repair it, and it may end up ripping the pads off the PCB in either case instead of just the socket itself being damaged.

Yeah, 3.5mm jacks are definitely untested, unreliable technology...that just happens to also be used by Weller for precisely the same purpose. I thought you said Weller made quality products?

Bacon! said:
It wouldn't surprise me if it develops a fault within the first 20 hours of use. If you must have a portable iron that might be an acceptable trade off, but is unreasonable for a home use station, replacement.

Yet another spurious assumption without a shred of supporting evidence.

Bacon! said:
Remember something, that a review of a (new from box) product does not prove lifespan.

It doesn't disprove it, either. Have you found evidence somewhere that this product is unreliable?

Bacon! said:
Dave's merely contrasting it against an even worse soldering iron as he mentioned initially, and considering its purpose which is not a bench station replacement.

Yes, it is designed to be portable. That doesn't mean it becomes useless if you happen to use it on a bench. I guess you missed the part where he compares its performance to a 130W JBC and comes away impressed at how well it does.

Bacon! said:
Quote "nice quality iron IF you're looking for a portable temperature controlled iron".

Again:

Dave Jones said:
The design and build quality is excellent

No qualifications.

Bacon! said:
That is not what vavet asked about in this topic.

Maybe you need to re-read the post. The only question he asked was if Weller was still the go-to brand. Other than that, he gave a list of general guidelines:

- soldering small PCBs

- This will be an out of pocket expense

- I don’t really want to spend this much

- I don’t want to buy a piece of ****

- I like the ability to change the tips.

I understand that you're unfamiliar with modern soldering equipment. Let me help you out. Direct-heat irons are far, FAR superior to older units. The WES51 was a great iron in 1970. Things have progressed.

I own two irons. A Weller WD1002 and a TS80. Since I got the TS80 I've used the Weller once, when I had to solder onto a massive chunk of copper for a homemade battery spot welder. For everything else it just hasn't been worth the hassle to pull the Weller out of the closet and set it up. The TS80 does the job just as well and takes up a fraction of the space.

Bacon! said:
There are many trash products out there that work fine for a while.

Agreed. Not relevant in this case, but whatever.

Bacon! said:
On the other hand, there are orders of magnitude more owners of Hakko and Weller stations that have proven their use many times a day for years, even decades if you also consider prior Weller and Hakko models.

Of course there are more Weller and Hakko users. The TS80 has been around for less than a year. Last time I checked, new and bad weren't synonyms.

Bacon! said:
For regular everyday use, the TS80 is disposable trash compared to either of the aforementioned brands of soldering station.

Another unsubstantiated assertion. Disappointing, but at this point I really can't expect much more.
 
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Bacon!

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Wow someone is really upset that they don't have enough electro-mechanical experience to recognize product design issues.

Rabid Badger, this argument is not worth our time. I already pointed out multiple issues not present with good bench soldering stations.

If you want to pretend those issues don't matter, at least others should know because they might matter to them.

However,
Rabid Badger said:
Maybe you need to re-read the post. The only question he asked was if Weller was still the go-to brand.

Irony. In fact that is not all that was stated, rather the following direct quote.

vavet said:
I’m looking into buying a soldering station to use for some work at home soldering small PCBs

What you don't seem to understand is a flimsy portable soldering iron is not as durable as a made for task, bench station. It's not my loss if you want to be stubborn and use yours till it fails, but it is a loss to others to not recognize something meant to be used occasionally for 5 minutes at a time, is not as durable as something designed to be used all day every day.

You are tricked by technology, into thinking something poorly built is great merely because it uses the latest tech. Those who have 30+ year old weller soldering stations still working great, are laughing at you right now.

Anyone who wants to take a gamble that you're correct is free to do so. The thing is, weller and hakko aren't a gamble. It's foolish to pretend you have a long lasting product when nobody has even had one for long because it didn't exist, yet weaknesses in it are easy to spot.

Lastly, yes new designs and product flaws are often synonymous, particularly when they're so obvious I can see them in someone else's product review. You really don't understand mechanical things, nor do you have much electronics repair experience at all if the USB socket (on devices moved around constantly while plugged in) and stereo jack didn't strike out as early failure points. They're extremely common early failure points on just about every product that uses them, let alone devices that get hot.

(sigh) Some people don't want to learn anything and you can't force them to!.

[unsubscribed]
 
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Rabid Badger

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Bacon! said:

I have to say it's a rare bird that can have every claim they make thoroughly refuted, present zero additional evidence and then claim victory.
 

Max

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Ok, lets ignore the usb and 3.5 mm jack issues for the moment. BTW, I agree that they are a longevity issue, and I’ve had both fail on phones (which typically are only used for a few years), but let’s set that aside as just a difference of opinion.

Weller and Hakko soldering stations have been used on what, billions of PCBs? I guess it depends on how many PCBs need rework, but it’s a very large number going over many decades. They are industry standards for good reasons. (Yes there are others, Metabo etc. as well.). So if the OP picks one I think he’ll do fine.

What I don’t get is what is the breakthrough technology in the TS-80? Why are the dozen or so irons I have suddenly obsolete?

Rather than argue about which exact iron the OP should get, we should instead understand his needs better. For example, is he doing SMT or through hole PCBs? If SMT, how fine of a pitch parts? Is he soldering new parts on boards or is he doing rework? He might be better served by a hot air station, or a tip with integrated solder sucker, or two irons, or ...

Max

PS. My oldest soldering station is a Heathkit I got in the early 70s. It’s way too big for SMT PCBs, but it still works great on point to point wiring.
 

mojo3120

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What I don’t get is what is the breakthrough technology in the TS-80? Why are the dozen or so irons I have suddenly obsolete?

I wouldn't say your irons are obsolete, but to answer your question....the main difference is the tips have the heating elements built in. If you look at the tip on an FX888, it just slides over the heating element. Whereas the tip on an FX951, or a Metcal has the heating element built into the tip like the TS80/TS100. Not, breakthrough technology. It's been around for years on higher end units.

http://www.okinternational.com/metc...applications/hand-soldering/what-is-smartheat
 

Max

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Yeah, sorry mojo it’s late here and I had a brain fart between Metcal and Matabo.

I’ve used Metcal irons before and they are very good. But what the closer to the tip heating element gives you is a bit better temperature regulation (and the associated heat recovery when you put the iron on a heat sink). It’s a nice to have, but not essential and certainly doesn’t obsolete everything else.

IF the OP is still with us, can you give us a bit more detail on your needs? Are you soldering to bare boards, doing rework, or both? Probably SMT, or some TH as well? Assuming SMT, how fine of a part/pitch are you going to work on?

Max
 

mikehaugen

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People use irons for smc work? I was under the assumption they were hot air only... but what do I know? Learn something new everyday I guess.

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Max

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People use irons for smc work? I was under the assumption they were hot air only... but what do I know? Learn something new everyday I guess.

Depends what you are doing. If you’re replacing a 500 pin BGA or very fine pitch part then no way. All an iron will do in that case is help you make the decision to scrap the PCB sooner. :lol_hitti

But if you’re swapping out a resistor or cap, then sure. Some people crack the old parts and remove each half seperately, but for me that seemed to risk lifting a pad too much. So I prefer to use two irons to heat up both pads at once and then the part comes right off.

In my career (I’m a recently retired EE) the engineers would swap out the small suff ourselves, and for the larger or more complex stuff we’d have an assembler do it. For the worst stuff (big BGAs) it’d have to go out to a thidd party where (I assume, I never got into the details) they used either hot air or a reflow oven. or both - hot air to remove, and oven to put on the new part.

Max
 

Rabid Badger

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I never said other irons were obsolete or even that the OP should choose the TS80 over something else. I simply suggested the TS80 as a budget option and linked to a video with additional info to help him decide if it would work for him. Apparently that's offensive to some people.
 
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