I should focus on finishing out the CNC router project, but I'm a little burned out on it. Last step is workflow. Pick a CAM solution, figure out the process. As a distraction, add more power to power tools.
My neighbor got this HF belt/disc sander, didn't have space for it so it's been at my shop for a long time. I made a crude stand. It works and does stuff, but not very well. The disc side is useless IMO, so I removed it. The 1/3 hp motor stall easily and in general the tool is underpowered. Happened to have a 1 hp single phase motor available, so you can guess what the plan is here. The larger motor is not enclosed, which is not really appropriate for the application but it's what I've got. My 2x72 belt grinder has a non-enclosed motor and it has lasted a long time in the rough environment.
The belt side can pivot and be vertical or horizontal. The larger motor won't fit in the same space so design is open to either configuration.
The sander mechanism in general is light duty, plastic wheels. Can't really speed it up too much or load it heavily. It came with really tiny pulleys which are not ideal in that they have minimal belt contact which limits power delivery capacity. A bigger motor pulley will increase belt speed, so decided to change the driven side from a 40 mm to a 60 mm. The shaft is 11 mm, which isn't too common, but I was able to find one. The motor/drive side will get a similar sized pulley for the 5/8" keyway shaft, 2.5" or 63.5 mm. So a minimal overdrive ratio of 5% to start with. The motor can go below or behind the main body, have to pick a path.