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Ratchet mechanisms: How they work

bonneyman

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There seems to be many people who are interested in the internal mechanisms of different ratchets and how they work. I thought I'd post some pics of ratchets that have crossed my desk in an effort to help people see what goes on inside the wrench.
Please - if you have pics of a ratchet not pictured, post them for all to see and enjoy! I'd like this to be a community effort

Although there are a large number of ratchet brands and models, they all fall into a relatively small group of mechanisms. Here are the major ones, with the names I call them. I usually come up with a name that the mechanism reminds me of - makes it easier to remember and share.

The two major groups of ratchets are teardrop-shaped heads and round heads. Teardrop ratchets have their teeth on the drive gear, whereas roundheads have teeth on the inside surface of the head forging.

The two most common tear drop ratchet mechanisms are the batman pawl and tic-toc pawls.
This is an Indestro 6272 3/8" with a batman pawl

The pawl looks like the "Batman" symbol from the 60's TV show. FN and FV Snap-On, Moore Drop Forge Craftsman, and many others have this type of action.

Later series of Craftsman rats (like the EASCO and Danaher styles) had modified batman pawls.

The old Plomb WF-8 in 9/32" had tic-toc pawls.
The two rectangular pawls rock back and forth like the parts of a grandfather clock. Proto teardrops, and many foreign-made newer ratchets, use this system.

The older BE and New Britain rats used a two-step tic-toc setup.

Then there is the full free-floating pawl, as with Stanley 1/4" fine tooth.
The new Craftsman thin profile ratchets also use this system.

Round head rats have several different variations as well.
The S-K 45170 3/8" roundhead has a single see-saw like pawl.

An S-K clone Tuff 1 ratchet in 3/8" has a "sliding" pawl held in place by a funky spring.
The Craftsman Tri-Prop round heads use the sliding pawl as well.

Old Indestro Super's 2775 3/8" used a variation of this.

Then we have dual see-saw pawls, like the Craftsman RHFT 43187.
The Triangle Tool-era Bonney's had dual see-saw pawls too.

One of the less commonly known actions is the Frankenstein ratchet, so-called because the selector knob stuck out the side like the "bolts" on Frankensteins neck

Do you guys have some others? Let's see 'em!
 
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Bull

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Old Speedmaster
100_5891.jpg


Chrome-X-Quality
100_4708.jpg


I have one other real good one to show but can't find my pic right now.
 
OP
B

bonneyman

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Nice rat, Bull! Dual tic-toc pawls with one shared-wire spring instead of two coil springs. Very clean too!
I've seen one before - a WardMaster?? But not nearly as pristine as yours.
How many teeth in that beauty?
 

Bull

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Yeah, that was a beautiful piece, and it came with a bunch of equally pristine sockets and some other pieces. Forum member tube_guy owns it now, so if he sees this he can chime in about teeth, as I can't recall.

I gotta find this other pic, though. It'll blow your mind.

Nice rat, Bull! Dual tic-toc pawls with one shared-wire spring instead of two coil springs. Very clean too!
I've seen one before - a WardMaster?? But not nearly as pristine as yours.
How many teeth in that beauty?
 

Skin

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Heres a couple gut pics i took from the 84T Craftsman Premium Ratchet thread. Pretty much all the tear drop ratchets made under the Apex tool group use a similar design today.



 

Charles (in GA)

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The Frankenstein ratchet design is used by Sturtevant-Richmont in their torque wrench ratchet heads.

My toolguy at the flea has one of the Frankenstein ratchets in 1/4 drive. Its broke and doesn't work correctly. Never seen one before, who made them?

Charles
 

Bull

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This is an ongoing debate. Some saw Wright; others say the Wright patent is different.

My toolguy at the flea has one of the Frankenstein ratchets in 1/4 drive. Its broke and doesn't work correctly. Never seen one before, who made them?

Charles
 
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I can fix anything

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The Frankenstein ratchet design is used by Sturtevant-Richmont in their torque wrench ratchet heads.

My toolguy at the flea has one of the Frankenstein ratchets in 1/4 drive. Its broke and doesn't work correctly. Never seen one before, who made them?

Charles

no one has been able to prove who made it. I think i am the current owner of the one in the pic. I have been looking for more. How much does he want for the broke one?
 

Greatbear

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Most air ratchets have a ratchet/pawl mechanism similar to a round-head ratchet. The air motor drives a cam through a geartrain that moves a miniature "handle" in the head back and forth rapidly in short strokes. It's basically a motorized version of what you do with a normal ratchet. The same mechanism is used in the little electric ones as well.
 

bad_religion_au

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what about a gearless ratchet guts? i had a gearless (aussie brand, sidchrome) that i used for years, but someone wanted it more than i did apparently.
 

stopdroplol

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So is there any one design that's best or is it mostly subjective?

My favorite ratchet is "single see-saw pawl" roundhead (which is shockingly a husky). Then again I only have 3 ratchets. Think i'm gonna pick up one of the Duralast's the next time i'm at Autozone.
 

bad_religion_au

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ok, how do you get the "funky heart shaped spring" one back together? the selection mechanism on mine has a post sticking out, where does that post contact on the pawl/spring?
 

north

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You put the post aginst the V of the spring and then push forward so that the post will be caught between the spring and the edge. The two ends on the spring you put in the hole in the pawl.

And thanks for this thread bonneyman. I was just thinking of starting a thread like this myself the other day.
 

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KEH

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Great thread, thanks. The old Thorsens 77 series, which I like for ease of reversing and compactness, have an open mechanism which I don't see how to take apart. My thing is that they are pressed together.

KEH
 

Sterff

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Heres a 60 tooth Matco, 88 tooth Matco, and a Wright 4480. Not much to show on the Wright because everything is external. The pictures aren't the best but, you should get the idea.
 

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north

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A few quick internal shots.
Cornwell SR-50.
Armstrong S92.
USAG 237 1/2 SP.
Gedore 1993U-2.
 

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scottg1952

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Hi Guys
Bonneyman just asked me to post these. Its a Ward Master I got this last fall.

wardsratchet.jpg


wardsratchet4.jpg


wardsratchet2.jpg

Its a pretty trippy mechanism. Oh and its just grease, George ;)
yours Scott
 
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70chevellegsp

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Jan 10, 2011
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Then there is the full free-flaoting pawl, as on this Stanley 1/4" fine tooth:
IMG_1166.jpg

The new Craftsman thin profile ratchets use this system.

OK - I opened up my Stanley Full Free Floating Pawl, cut the spring, lubed it up, and it still auto reverses. Any suggestions?
 

48548

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Here are a few ratchets I had taken apart... Snap on 100 tooth roto head ratchet.

IMG_4256.jpg


IMG_4257.jpg


IMG_4258.jpg
 
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