Well I got the washers to mount the drill press clamping table:
For now I'm just going to hope I don't need to take it on and off much. I think for now I can call this project done.
Table Saw Tune-Up:
Today I cleaned up the table saw, which hasn't been properly cleaned since it was mounted to this cart:
Vacuumed and blew out the motor and all the crevices with compressed air... a lot of dust has built up over time.
I've been struggling with dust collection in the shop on a few tools, namely the router table and table saw. But especially the table saw. Due to the open framework of the job site saw design, dust goes EVERYWHERE, despite there being a 2 1/4" dust port on the blade enclosure. After every use it's accumulated all inside the saw and on the cart, and during use it shoots fine particles into the air. So, I've set out to remedy these issues.
Firstly, the side of the blade enclosure has a black plastic cover, that appears to be missing some screws that hold it tight:
This results in a crevice that might not leak a ton of sawdust, but certainly must effect the shop vac extraction efficiency.
To fix this... duct tape.
I also closed off some gaps between the plastic yellow front panel and the frame:
Not exactly pretty, but it's on the inside so who cares.
Believe it or not, saw dust even shoots out underneath the bottom of the frame! So I got this adhesive weatherstripping at the hardware store and stuck to the bottom supports to form a seal:
The final piece of the puzzle which I worked on some time ago, was cutting some 1/4" MDF cover plates for the sides and back of the saw:
I even built a phallic-looking insert

for the blade-tilt cutout:
These took some fiddling and time to perfect, but they fit pretty snug and tight, forming a solid box around the saw. They will be held in place by small neodymium magnets. The thought being... all the dust that doesn't go out the shop vac connection (which is somehow a lot of dust!) will just collect inside the saw on the top of the cart, and I can remove the side panel periodically to clean it out.
Due to weather, privacy, proximity to neighbors, noise control, etc, I almost always have the garage overhead door closed when working. The WEN air filter is helpful but it simply can't clear a bunch of fine particulate instantly. As I often work with MDF and plywood, I'm trying to be more careful about my health.
I'm debating cutting some ventilation slots for the motor, and possibly painting the MDF cover plates, but not sure what color yet.
In other somewhat garage-related news, I got a new phone today (source of my journal pics), and the camera is a big improvement. I'm excited to have better dynamic range and better pics for the journal, as well as a wide angle lens option.
Here's a quick wide angle grab of the back wall, a view you don't often see all together!
