To avoid these ads, REGISTER NOW!

Above 1200 Sq/FT T.h.e...e…x….p…..a……n…….s……..i………o……….n

Wokspaces above 1200 squarefeet.
To avoid these ads, REGISTER NOW!
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Good News!

We found an insulation contractor, I started adding some more electrical, I ordered the flooring materials, and we found a asphalt contractor to handle the driveway repairs!

Things are moving out. We really need to find some better weather so we can do the floor coating and get everything out of the attached garage. My wife is being very patient, since we cannot set up our home garage gym until we get the floor done in the Shop.

Pics later.

...
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Lighting Question:

When installing lights below a metal ceiling, what is the best way to run the wire?


Should I be locating the lights & installing the wires prior to putting the ceiling up?

OR (less desirable),

Should I run conduit between each light, after the ceiling is installed?


...
 

wasfast

Well-known member
Joined
Apr 10, 2014
Messages
874
Location
San Diego CA
It depends on how you do the rough electrical.
1) It's handy to set boxes on the framing and pull the wire through as usual. In that case you'd be doing a decent amount of measuring on the ground.
2) Punch a hole in the sheet metal on the ground, install a grommet in the hole and pull the wire through as you go.
3) Run the wire but don't penetrate the sheet locations until you're done with all the sheets. You can use a step drill to get the locations as you want. You still need to protect the wire from rubbing/touching the sheet metal.
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
It depends on how you do the rough electrical.
1) It's handy to set boxes on the framing and pull the wire through as usual. In that case you'd be doing a decent amount of measuring on the ground.
2) Punch a hole in the sheet metal on the ground, install a grommet in the hole and pull the wire through as you go.
3) Run the wire but don't penetrate the sheet locations until you're done with all the sheets. You can use a step drill to get the locations as you want. You still need to protect the wire from rubbing/touching the sheet metal.


Good thoughts! Thank you. I think I will attempt to run the wires, leave pigtails long at each light location, then drill/punch a 'larger' hole to fish the wire through in each panel. Hopefully with the geometrical layout, repeating the holes will not be an issue.
 

wasfast

Well-known member
Joined
Apr 10, 2014
Messages
874
Location
San Diego CA
If you direct wire into the fixture, you have a decent amount of locational adjustment that will stay hidden.
 

Deezler

Well-known member
Joined
Nov 1, 2011
Messages
240
Location
Southeast MI
Or.... you could just run surface conduit. Lots of folks here do it that way, very easy, can make changes at any time in the future, and it really doesn't look too bad if you don't mind the semi-industrial aesthetic.
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Well, finally got the contractor sorted, his work is complete, final payment made. All in all I am happy with his work, pissed about his schedule and lack of hustle, or lack of any priority that he gave my job. But the quality of the work seems adequate.

I have been building a list of things to complete, but have not had the chance to write it down. So here it is, in no particular order, this is the Punch List:

1. Insulation
2. Electrical (including 'chair-rail')
3. HVAC
4. Downstairs Flooring (Polyurea)
5. Compressor Room
6. Ceiling Metal
7. Lights (Upstairs and Downstairs)
8. Wainscoting
9. Plywood Wall Coverings
10. Curtain Divider
11. Ceiling Fans
12. 2nd Floor Flooring
13. 2nd floor storage room door
14. 2nd floor ceiling
15. Shutters
16. Lift Installation
17. New Driveway
18. Parking Pad beside shop
19. ?????


That probably isn't everything (pretty sure it isn't), but it is a good list to start.


The current state of the downstairs is depressing me a little. So much stuff to straighten up before the insulators come.....


attachment.php


attachment.php



Upstairs is looking a little better than the downstairs.

attachment.php



And I got a little cubby hole built for some easy access storage.

attachment.php



...
 

Attachments

  • IMG_20190324_180111511.jpg
    IMG_20190324_180111511.jpg
    131.8 KB · Views: 922
  • IMG_20190324_180134022.jpg
    IMG_20190324_180134022.jpg
    135.7 KB · Views: 924
  • IMG_20190324_180146518.jpg
    IMG_20190324_180146518.jpg
    149.9 KB · Views: 924
  • IMG_20190324_180204398.jpg
    IMG_20190324_180204398.jpg
    135.5 KB · Views: 927
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Realizing that I will have to empty the shop in order to start the flooring is a frustrating. But there is no good way around it. Some of the stuff is just going to have to spend the night on the driveway while the floor cures. All there is to it.
 

wasfast

Well-known member
Joined
Apr 10, 2014
Messages
874
Location
San Diego CA
It might seem a bit backwards but consider finishing off the upstairs and stairs to whatever level of completion you desire. The floor can be last, and should be as a regular home remodel is done.

One other choice on the main floor is to do 1/2 half at a time so things don't have to sit outside.
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
I have been building a list of things to complete, but have not had the chance to write it down. So here it is, in no particular order, this is the Punch List:


2. Electrical (including 'chair-rail')
3. HVAC
4. Downstairs Flooring (Polyurea)
5. Compressor Room
6. Ceiling Metal
7. Lights (Upstairs and Downstairs)
8. Wainscoting
9. Plywood Wall Coverings
10. Curtain Divider
11. Ceiling Fans
12. 2nd Floor Flooring
13. 2nd floor storage room door
14. 2nd floor ceiling
15. Shutters
16. Lift Installation
17. New Driveway
18. Parking Pad beside shop
19. ?????


That probably isn't everything (pretty sure it isn't), but it is a good list to start.

DONE:
1. Insulation


...


Updated the list above with the progress made today.
 
Last edited:

jask

Well-known member
Joined
Jul 4, 2009
Messages
314
Location
Gods Country, B.C.
Depending on your building dept. there may be progressive inspections points that need to be inspected/signed off - ie: foundation, framing/envelope,electrical and plumbing..etc. you want to make sure each permit trade clears those and that you do not get too far in front of the process... don't let your drywall guys close in if you need the inspector to check electrical etc.

and when you are finished ... come build me one too! :)

Oops!! just went back and saw that you passed final inspection! congratulations! and more pictures would be good ;)
 
Last edited:
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
and when you are finished ... come build me one too! :)

Oops!! just went back and saw that you passed final inspection! congratulations! and more pictures would be good ;)

Thanks Jask!

Yeah, I need to take some more photos. I think I forgot to take any of the electrical stuff I added. But maybe I took a couple.

Standby for updates! :thumbup:

...
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
The insulation was done earlier this week. I was able to get a good deal from my neighbor's insulation 'guy.' Worked out pretty well. They sent 6 guys and they finished it up in about 5 hours!

They did, however, make an absolute mess with the foam gun. :headscrat

attachment.php



Downstairs work:

attachment.php


attachment.php


attachment.php




And some upstairs:

attachment.php


attachment.php
 

Attachments

  • IMG_20190327_193528811.jpg
    IMG_20190327_193528811.jpg
    121.5 KB · Views: 772
  • IMG_20190327_193504444.jpg
    IMG_20190327_193504444.jpg
    138.3 KB · Views: 771
  • IMG_20190327_193439738.jpg
    IMG_20190327_193439738.jpg
    157.9 KB · Views: 773
  • IMG_20190327_193427904.jpg
    IMG_20190327_193427904.jpg
    154.6 KB · Views: 773
  • IMG_20190327_193331729.jpg
    IMG_20190327_193331729.jpg
    152.4 KB · Views: 775
  • IMG_20190325_123122630_HDR.jpg
    IMG_20190325_123122630_HDR.jpg
    151.5 KB · Views: 774
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
The plan was to complete the floor this weekend. But I am worried that we will not have enough time to get everything done before the weather gets a little colder on Sunday. Therefore, we will be prepping (acid etch) and staining the floor this weekend and putting down the polyurea next Friday.
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Got started on the floor last weekend. Did the cleaning, acid etching, and staining last weekend. Thursday evening this week I did the Nohr-S Primer.

Acid Etch:
attachment.php



Olive DeltaDye:
attachment.php



Nohr-S Primer:
attachment.php




Post Primer Goodness:::
attachment.php



attachment.php



...
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
I had a little trouble with the temperature this morning, so I thought it would be best to bring up the inside temp before I started the Nohr-S topcoat.

attachment.php



attachment.php



attachment.php



attachment.php






The Polyurea topcoat was waaaay thicker than the primer I put down last night. Still only used a 3 gallons and a little bit of the fourth gallon. And I laid it on fairly thick.


I think it looks really good! :beer: :beer:


attachment.php



attachment.php
 

Attachments

  • IMG_20190405_101509921.jpg
    IMG_20190405_101509921.jpg
    121.2 KB · Views: 657
  • IMG_20190405_130143695.jpg
    IMG_20190405_130143695.jpg
    103.8 KB · Views: 660
  • IMG_20190405_104411233.jpg
    IMG_20190405_104411233.jpg
    54.6 KB · Views: 654
  • IMG_20190405_102709878.jpg
    IMG_20190405_102709878.jpg
    64.6 KB · Views: 631
To avoid these ads, REGISTER NOW!
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Sorry, its been a while since I updated here. I have been progressing through some of the smaller details of the build-out. I have been busy with more electrical work inside, and installing the mini-split system.

I hope to have the mini-split up and running later this week, but we'll see how the evening go.
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
I am getting ready to start the interior lining of the shop. The plan is to put up A/C Plywood, in a horizontal running-bond pattern (Brick-like).

My question to the masses is this:

Should I:

A. white wash the plywood​

B. Lightly stain the plywood​

C. Just clear coat the plywood​


...
 
Last edited:

Finallygotit

ALLIANCE MEMBER
Joined
Jul 6, 2013
Messages
4,080
Location
Tucson, AZ
......My question to the masses is this:

<b>Should I:
A. white wash the plywood​
B. Lightly stain the plywood​
C. Just clear coat the plywood​
</b>
...


It really depends on the look you're going after. If it were me, white paint. I painted mine white to reflect the light. In my 750 square feet, I have 3 four tube eight foot T12 florescent's, and 10 four foot twin tube LED's. My wife says she needs sunglasses to work in there. I think it needs two more LED fixtures. :thumbup:


Your mileage may vary.


:beer:
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Just caught up with your thread Mayor, really fun read with you GC'ing.

As for your poll, I vote A.
Thanks!

I am going to try a sample in the white wash. :thumbup::thumbup:


Wall plywood, furring strips for the ceiling, and 2x4s for the compressor room arrived yesterday. But they shorted me 1 2x4.......


attachment.php





...
 

Attachments

  • IMG_20190424_154638455.jpeg
    IMG_20190424_154638455.jpeg
    92.2 KB · Views: 1,035
Last edited:
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
It really depends on the look you're going after. If it were me, white paint. I painted mine white to reflect the light........

I am going to try a white-wash sample or two to see how it looks. I really dont want to just cover up the nice wood grain I paid for. I would like to be able to see it.

Plus, I have 20 LED fixtures going in, so I think the light will not be an issue.
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Well, its been a while. Sorry about that; I have been too busy trying to get things done in the shop to sit down and document. But I think this is where I left things off, I got a large pile 'o wood delivered (for free :thumbup:) to cover the walls. Plus some other materials for the ceiling and the compressor room.

attachment.php




Since I bought the nicer plywood (1/2" A/C), I decided it would be a waste to just paint over it, so I tested some white wash mixtures:

attachment.php


I really like the look. We are going to go with 1:2 mix (paint:water), rolled on once the panels are on the wall.



As discussed previously, I knew I would not be able to get the plywood edges to be perfectly uniform, so instead I decided to accentuate the edges. A quick chamfer with the router before hanging them did the trick nicely (more details on this later).

attachment.php

These are screwed all the way in yet, so the edge gaps are a little too prominent. We'll fix that in a little bit.



Starting to look like something:

attachment.php


...
 

Attachments

  • IMG_20190424_154638455.jpg
    IMG_20190424_154638455.jpg
    148.4 KB · Views: 944
  • IMG_20190427_123916991.jpg
    IMG_20190427_123916991.jpg
    148.3 KB · Views: 946
  • IMG_20190428_152247715.jpg
    IMG_20190428_152247715.jpg
    141.5 KB · Views: 951
  • IMG_20190428_163318545.jpg
    IMG_20190428_163318545.jpg
    149.9 KB · Views: 950
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
I then wanted to start the East wall, but since there was going to be a compressor room there, I did that first. (but also I did the wall at the same time, so forgive the mixture of pictures)



Checking for fitment before adding the rest of the walls:

attachment.php



Header up:

attachment.php




Got this door out of the trash, it is a solid core outdoor door; it is an absolute UNIT. I trimmed the bottom threshold off of the door so that the sweep would be flush with the floor. This means if I ever need to roll the compressor out (with the pallet jack), I don't have to pull it over the threshold.

attachment.php





My father and father-in-law helped me hang the door. Turns out I framed the opening a little too big, but that is better than too small.

attachment.php






And then, to help with getting stuff into the second floor, the top of this room will have a floor to stand on. I framed it out with 2x6s. You'll notice the studs in my wall align with the studs in the building wall (did that on purpose :beer:)

attachment.php





I still need to get a simple bulb socket or two for inside the room, and then sheath the inside of the exterior walls with OSB, and add some sort of insulation to the room walls (for sound deadening).

...
 

Attachments

  • IMG_20190527_172734780.jpg
    IMG_20190527_172734780.jpg
    135.5 KB · Views: 866
  • IMG_20190518_131422307.jpg
    IMG_20190518_131422307.jpg
    150.1 KB · Views: 873
  • IMG_20190515_193448543.jpg
    IMG_20190515_193448543.jpg
    81.2 KB · Views: 865
  • IMG_20190512_144147658.jpg
    IMG_20190512_144147658.jpg
    95 KB · Views: 865
  • IMG_20190505_175520365.jpg
    IMG_20190505_175520365.jpg
    94.9 KB · Views: 863

jask

Well-known member
Joined
Jul 4, 2009
Messages
314
Location
Gods Country, B.C.
looking good! a double layer of 5/8" ( fireguard ) drywall will do double duty in your compressor room, it provides sound deadening mass to the walls and provide a fire resistant surface. What are you doing for ventilation/makeup air?
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
looking good! a double layer of 5/8" ( fireguard ) drywall will do double duty in your compressor room, it provides sound deadening mass to the walls and provide a fire resistant surface. What are you doing for ventilation/makeup air?
I haven't really decided yet. Probably just a return vent with a small filter or 2. Or I thought of building a sort of sounds baffle inside behind the vent.

I also plan to install an old furnace blower motor in a cavity above the compressor room, but below the joists. I will turn this into an air scrubber for sawdust.




...
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
The spiral staircase is cool!

Looks great!

Thank you! I really do like the spiral staircase. I was worried it would be terrible to carry stuff up, but really unless it is a huge rubbermaid bin, then it is fine. Sheets of plywood, no go......ask me how I know.

Now back to work, I got some more HVAC work to do and some plywood to hang!

...
 
OP
M

MAYOR28

ALLIANCE MEMBER
Joined
Mar 22, 2010
Messages
786
Location
Southern MD
Here are some details of the overly-complex plywood hanging process.....


Step 1: Cut to size. (I really do love these Skilsaws, this one is heavy, but it is also heavy-duty)(thanks to the Essential Craftsman for teaching about these saws).

attachment.php




Step 2: Chamfer edges.

attachment.php



Step 3: Pre-Drill edge holes, line-up, and secure.

attachment.php




Step 4: Stand back, appreciate, post to Instagram.

attachment.php




Starting to look like something.


...
 

Attachments

  • IMG_20190603_175007812.jpg
    IMG_20190603_175007812.jpg
    74.4 KB · Views: 549
  • IMG_20190603_175044479.jpg
    IMG_20190603_175044479.jpg
    44.4 KB · Views: 546
  • IMG_20190603_183255233_HDR.jpg
    IMG_20190603_183255233_HDR.jpg
    91.7 KB · Views: 550
  • IMG_20190605_191147678.jpg
    IMG_20190605_191147678.jpg
    152.5 KB · Views: 552
Last edited:

wasfast

Well-known member
Joined
Apr 10, 2014
Messages
874
Location
San Diego CA
You may want to put some vapor barrier over the ceiling open batts so you're not breathing a bunch of small fiberglass particles.....
 
To avoid these ads, REGISTER NOW!
Top Bottom