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1961 F100 4WD project

Offcenter12

Well-known member
Joined
Feb 3, 2018
Messages
151
Location
Seattle
What a great project and incredible amount of work! Sounds like just about everything I get into where nothing goes as planned, but making it work is what separates the parts replacers from the mechanics. You're making headway and it all looks good. Looking forward to seeing it done, but you know they're never really done. :rolleyes:

John
 
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Ohmthis

Well-known member
Joined
Jan 20, 2013
Messages
3,014
Location
Outside of Louisville KY
The truck looks good! I really like the color. Keep up the outstanding work, I’ve got an old F100 that needs some tlc and this is adding fuel to get on it.
 
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rabidsquirrel

Well-known member
Joined
Jul 17, 2010
Messages
397
Location
SE Pennsylvania
Here's where we're at now, definitely needs a wash after winter:

45.jpg

Let's see.

Next up on my ever expanding to do list, in no particular order:
  • Waiting on a fuel tank relocation kit to come in. They're sold out everywhere.
  • Run fuel line to back of truck.
  • Move fan relay and mount battery tray and battery.
  • Add ground straps
  • Bodywork and paint fenders. I have a replacement set that aren't too bad. They aren't the wide radius like I want, but apparently the small radius did come on some factory versions of my truck so I'm somewhat factory looking.
  • Bodywork and paint rock guard and the piece that goes just under the hood and above the grille.
  • Install all the above.
  • Wire up the headlights and front turn signals.

Just waiting on the weather for the stone guard. I need to do a little body work on it but not much of it actually shows, so I'm not too concerned.

I still need to fab up a trans tunnel cover, but that's moved further back on the list.

I've moved onto chasing leaks in the transfer case and the transmission. I had a trans fluid leak between the t-case adapter and trans. The t-case leaked everywhere possible. I have a seal and gasket kit for that already, but I lost a needle bearing or it was already missing during disassembly, so I'm trying to locate one now. I also need to locate a new gear because one is incredibly worn.

Once I'm done with that I'm replacing pinion seals in the front and rear axle I'll probably give the bed a once over. I might replace it, I might see if I can get away with a wood floor, or I might try to find one. I might just give it a spray with the new blue color just to make it match a bit better. I would like to be able to drive it this summer.

I still need to fix my pinion angle in the front, it's pretty bad. I managed to find a new set of springs for the front, and I installed them last fall. I think I'm going to shim the springs for now. I'm not confident enough in my welding to cut them off and reposition them.

That's all for now. I'll edit this post if I need to add anything else.
 
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rabidsquirrel

Well-known member
Joined
Jul 17, 2010
Messages
397
Location
SE Pennsylvania
What is the front axle caster? Pinion angle ends up being what it is unless you cut the 'C's off and rotate them.

The pinion is actually pointing down.

Understood but either way when axle was manufactured the relative position of pinion/diff to the knuckle was set and both move together if a shim is used.

Oh, that's a really good point. I hadn't thought about that. My main concern is how far down it's pointing. I put new, heavier springs on the front to account for the larger weight, but it hadn't fixed it as much as I had hoped.

Thanks for the update. Are you protecting the truck any way from the weather with a canopy or enclosure?

Not really. It was a driveway paint job so it already has its flaws. The bright sunlight makes it look better than it is.
 
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