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20' workbench and tool storage

NakeDiesel

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Sep 6, 2007
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2,727
Location
oklahoma
I've finally gotten around to building a real workbench for the 20' section of wall where I have my whiteboards. The bench is 20' long by 29" wide and 40" tall, will have 3 harbor freight 44" tool boxes, clamp storage, drill storage, air tool storage, air outlets on top and a hose reel and additional shelves for other storage and some pull out drawers.

This is the design I put together in Google Sketchup to figure out how I wanted to lay out the workbench

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Cutting out the pieces for the "A" frames

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Getting the "A" frames put together, built 8 of them total

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I used 1 1/2" x 1 1/2" angle for the upper rail to tie the "A" frames together

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All of the "A" frames welded in place

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Laying out the tool box support/braces for the first toolbox section

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The first between section lower drawer sliders

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Where the drawer goes, I wanted a place to store all my drills and like devices in holsters. So I took some 4" pvc pipe and notched them out and mounted them with self tapping screws

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Drill holsters done, mounted and painted

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The second cubby hole, I wanted for air tools, so I used another set of slides and some angle iron and some 3" x 1/4 ******* and cut the ******* in half and welded them onto the angle

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Painting some more parts of the work bench

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In the air tool section I also wanted to add a 50' retractable air hose that will plumb into my main air lines

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The two end sections, I wanted just open storage with shelves. I have some left over diamond plate that I will cut to make the two shelves and attach via self tapping screws

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Painting it all

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Notice the bars on this end, those are for storing all my c clamps and welding clamps and whatever else I can hang off of it.

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This brings us to today in the build. Today I set one end up on a moving dolly and the other end up on a floor jack and rolled it to it's new home area

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Then my son and I spent a few hours disassembling and inserting all three tool boxes into the frame from the top with my cherry picker

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The top is going to be made out of 2 layers of 3/4 inch plywood glued then screwed in from underneath on the angle iron pieces

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I'm hoping to get it finished up tomorrow, I need to pick up some 1 1/2" wood screws and some 1/4" t's to plumb the air lines for the hose reel and the two coiled air lines I want on the top side of the work bench.

I still need to make one more drawer out of angle iron for the air tool section so i can store my jack stands there.
 
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NakeDiesel

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oklahoma
Thanks, the Camaro is a long term project and has been sitting like that since 2008 when I sand blasted and coated it in epoxy before I moved back to Oklahoma. I've owned it since I was 14, so that's 28 years now. It will eventually be turned into a pro touring type of car with all the modern niceties in it. I have a mud race truck to build this winter for my Daughter still to do, including a full paint job of neon green. And I have to change the gears out on my race truck, rebuild the th400 again and fix some other stuff that needs attention on it.

I'm planning to eventually put a stainless steel top on the bench when I get the time and extra money.
 

sberry

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Jun 18, 2005
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Brethren, Michigan
I was trying to critique it and in the end not sure if I would do it this way and things look different early on, change a bit as the shop matures but this whole scheme is pretty good and even would lend itself to remodel down the road with very little effort. Could always pretty much be sawed in 2 or 3 pieces and not hard to add or remove features.
The location looks like its probably going to make it super convenient.
 

-Brent-

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Dec 23, 2009
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4,709
Location
Utah
Awesome bench! Nice work.

If you can keep a 20' bench from accumulating a mess of items you'll deserve an award. I have what seems to be a 20th of this space and it still accumulates "stuff." I wouldn't allow myself to have such an awesome bench. :D
 
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NakeDiesel

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oklahoma
I looked at a lot of threads, Steve0's included and searched for ideas on the intertube as well when designing it. For the last 2 years, I've been using these shelves for a piled up workbench in that same area.

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I have a welding table (when it's cleaned off) with a 3/8" plate top to beat the **** out of stuff on and have a vice and drill press mounted on it.

This workbench spans the first two bays in the shop with lighting already installed over it with 4 double sets of outlets on 2 - 20amp breakers as well as whiteboard above it for notes and random drawings.

I've had the structure for the shop up for almost 2 years now and already rebodied my 96 dodge to a 46 power wagon body in it and did a body swap on a 91 dodge w250 with a body from a 91 d150 including complete paint inside and out. We are working on a 68 chevy shop truck getting it to a drivable state from being sitting for almost 10 years and turning an 82 chevy short wide bed into a mud racing truck for my daughter.

Here's a pano of the shop I took last year

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And the shop floor plan:

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CNGsaves

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Sep 26, 2012
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13,233
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KS and OK
Great work and unique solutions.

Big plus is all your tools are secured in one area. With the tough steel frame, you could even fab some locking bars across the front, if necessary.

Gotta call your creation . . . . . Steevo II :thumbup:
 
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NakeDiesel

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oklahoma
Awesome bench! Nice work.

If you can keep a 20' bench from accumulating a mess of items you'll deserve an award. I have what seems to be a 20th of this space and it still accumulates "stuff." I wouldn't allow myself to have such an awesome bench. :D

This is the reason I built the bench with 3 tool boxes and added 4 metal shelves (2 in the compressor room and 2 out in the shop) and 2 14' tall x 20' long pallet racks and a 6' tall 10' pallet rack to get things organized and actually have enough storage for all my tools that were piled up. The pallet rack storage is pretty organized now, with tubs for house electrical, car electrical, parts by vehicle, hose pieces, plumbing fittings, etc...
 

RogueFab

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Jun 27, 2013
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Oregon
Very nicely done. I would use some 2" flatbar or hardwood to trim the sides on that plywood top, and it will look ****. Slick bench man.
 
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NakeDiesel

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Very nicely done. I would use some 2" flatbar or hardwood to trim the sides on that plywood top, and it will look ****. Slick bench man.

I plan on eventually covering it with stainless steel, I'll bend it down over the lip on 3 sides when I do that and it will be ultimately finished then.
 

bcbsox

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Oct 22, 2008
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Location
Waynesville, MO... until I get back to AK
Looks great! Excellent use of space and neat ideas.

One note; why not use ABS pipe for the elec hand tool storage? It's already black. No issues with paint chipping.

I would love to build something like this. Even half the size. Moving every three years kinda prohibits that... Someday!
 

ishiboo

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Oshkosh, WI
Looks great! I would remove the US General badges since they are half-covered. There are no holes behind them.
 
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NakeDiesel

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Yeah, I thought of removing the badges, but after I had them put in their frames so I'm not going to worry about it now.

Didn't get a whole lot done tonight due to late getting home from work and feeding animals before dark, but I did get started on plumbing the air lines in the bench while my son was putting the screws into the top that we have done so far.

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White 99

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Jul 5, 2009
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Northern CA
I plan on eventually covering it with stainless steel, I'll bend it down over the lip on 3 sides when I do that and it will be ultimately finished then.

Are you going to put a back splash on? Could the metal top be bent to include a back splash?

Very nice bench and shop.
 

2nrguy

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Sep 24, 2014
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158
UM going to 'borrow' the air tool on rails idea. AW hell, might just borrow the WHOLE idea!!
 

BSAschields

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East Coast
UM going to 'borrow' the air tool on rails idea. AW hell, might just borrow the WHOLE idea!!

I agree - REALLY NICE !!!

(as soon as the boss releases me for the Deck and Kitchen remodels) Then its back to the garage !! Could be a 20 foot bench in my (distant) future :dunno:
 
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NakeDiesel

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oklahoma
Just a quick update from the little bit of time I got to spend out there last night as I had to haul a bull to be butchered after work. I have the two top air lines plumbed and tied in together with the 50' hose reel. I need to pick up another 5' of 3/8" hose to finish up the run to where I'm tying it into my 3/4" black pipe and the air lines will be tested. Should be able to pick up the hose tomorrow. The top is all attached now as well. Will start sanding it tonight and picked up some black stain/sealer yesterday to coat it with. Once that's done, the bench will be moved into place and I can start stuffing it with tools.
 
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NakeDiesel

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Got the air lines plumbed into my main line and fighting with leaks for the two coil lines at the valves. Had them tefloned, leaked real bad so I pulled them back apart and applied rector seal (what I used on all my other pipe lines) and fixed most of the leaks but still have a small one I need to deal with.

Finished sanding the plywood and applied the first coat of black stain / sealer to it. I will let it dry today and apply a second coat either tonight or in the morning, then it's ready to move into it's home and be filled up with tools.

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