At what point do you decide to pull out the 1/2 in set as opposed to 3/8?


This is a serious "you just know" deal isn't it?
3/8" is good for when for when whatever I'm doing used less than 65 ft lbs to be installed. Beyond that, I go for 1/2 inch. That's usually heavy duty R&R's, and suspension work though. Stuff where I'm guaranteed to be covered in grease.
Use the correct size tool for the job. Use the following as a rule of thumb:
1. 1/4" drive tools, maximum fastener size is 1/4"
2. 3/8" drive tools, maximum fastener size is 1/2"
3. 1/2" drive tools, maximum fastener size is 5/8"
4. 3/4" drive tools, maximum fastener size is 1"
5. 1" drive tools, maximum fastener size is 1-1/2"
**Fastener size is thread diameter.
This general rule of thumb has always served me well.
This is a serious "you just know" deal isn't it?
3/8" is good for when for when whatever I'm doing used less than 65 ft lbs to be installed. Beyond that, I go for 1/2 inch. That's usually heavy duty R&R's, and suspension work though. Stuff where I'm guaranteed to be covered in grease.
Use the correct size tool for the job. Use the following as a rule of thumb:
1. 1/4" drive tools, maximum fastener size is 1/4"
2. 3/8" drive tools, maximum fastener size is 1/2"
3. 1/2" drive tools, maximum fastener size is 5/8"
4. 3/4" drive tools, maximum fastener size is 1"
5. 1" drive tools, maximum fastener size is 1-1/2"
**Fastener size is thread diameter.
This general rule of thumb has always served me well.
Maybe if you work on Marine engines, but those guidelines don't fly around aviation..

65ft-lbs seems pretty spot on to me. That's about where I got for a 1/2in too.
Maybe if you work on Marine engines, but those guidelines don't fly around aviation..

He is right... Common sense/experice/whatever.....Just use whatever works and is comfortable for you to use. Obviously you don't use a long 1/2" ratchet to tighten 10mm nuts on batter terminals. Common sense/experice/whatever.
If it's really that hard to figure it out maybe you shouldn't be fixing cars, and your "skill set" is more suited to something like washing dishes.![]()