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4 Barrel barn build.

Woodboxkiwi

Member
Joined
Jun 10, 2026
Messages
13
Hey there team. Long time lurker, first time poster. Tomorrow I have 2 truck loads of lumber and poles arriving to start the construction of my forever shop.
So far we have done a bit of excavation, permit gaining, planning and ordering. It is mid winter here on the other side of the planet so hopefully the dry winter we have been promised stays on track
We bought the property Nov last year and immediately began scheming to get the build underway.
I am Woodbox over on the hamb and have been building a few cars covered on there for a few years now.
IMG_20260112_140649.jpg
20m wide by 11m deep. Each bay will be 6.6m x 11m. Central bay will house the 4 post hoist. Left bay is wood shop and right bay is steel fab/shaping.
IMG_20260112_140714.jpg
Central bay also has floor to ceiling pallet racking both sides.
Each side bay will have a steel beam to support the roof and run a gantry car for lifting to save my back.
IMG20260224130529.jpgstay tuned .......
 
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Uncle murph

Well-known member
Joined
Jan 28, 2021
Messages
1,473
Location
Harford county
Hey there team. Long time lurker, first time poster. Tomorrow I have 2 truck loads of lumber and poles arriving to start the construction of my forever shop.
So far we have done a bit of excavation, permit gaining, planning and ordering. It is mid winter here on the other side of the planet so hopefully the dry winter we have been promised stays on track
We bought the property Nov last year and immediately began scheming to get the build underway.
I am Woodbox over on the hamb and have been building a few cars covered on there for a few years now.
IMG_20260112_140649.jpg
20m wide by 11m deep. Each bay will be 6.6m x 11m. Central bay will house the 4 post hoist. Left bay is wood shop and right bay is steel fab/shaping.
IMG_20260112_140714.jpg
Central bay also has floor to ceiling pallet racking both sides.
Each side bay will have a steel beam to support the roof and run a gantry car for lifting to save my back.
IMG20260224130529.jpgstay tuned .......
Looks like it’s going to be a great space.
 

Stuart in MN

Well-known member
Joined
Sep 8, 2005
Messages
23,135
Location
Minneapolis
Welcome to the site. From what I've seen it seems like garages in your part of the world tend to be pretty small, so this one may make your neighbors envious. 🙂
 

Craig Balzer

Well-known member
Joined
Sep 21, 2005
Messages
866
Location
Colorado Springs
OK?
I looked at every sketch (nicey done, by the way) and didn't see one barrel.
I saw a notation for storm water to go to tanks.
Does tank = barrel?
Will you have 1x tank (barrel) at each corner; therefore 4-Barrels?
If not, please explain Your "Four Barrel Barn"
 
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Woodboxkiwi

Member
Joined
Jun 10, 2026
Messages
13
OK?
I looked at every sketch (nicey done, by the way) and didn't see one barrel.
I saw a notation for storm water to go to tanks.
Does tank = barrel?
Will you have 1x tank (barrel) at each corner; therefore 4-Barrels?
If not, please explain Your "Four Barrel Barn"
My good lady loves barrels (the wooden kind) I build hotrods with 4 barrel carbs.
 
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Woodboxkiwi

Member
Joined
Jun 10, 2026
Messages
13
It has been a busy couple of days. My mate turned up with his excavator and truck to help me drill 20 holes and stand 20 poles. We braced them all in position and tidied up today
Tomorrow (Saturday)morning at 8 am the concrete truck arrives to place concrete around the bases of all the poles. Next week we will cut the footing around the perimeter of the shed and box up ready to pour the floor.IMG20260619143718.jpg
 
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Woodboxkiwi

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Jun 10, 2026
Messages
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Big (not so big) day today! 8am the truck arrives with 4.2m³ of concrete for the pole holes.
IMG20260620074954.jpg

Brian from Virgin concrete was great, putting the truck exactly where we needed it for each hole so we didn't have to barrow any more than necessary.
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Morgan came to give me a helping hand with the heavy lifting and barrowing. We managed to only need the barrows for the 4 small holes right near the house side .

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We drained the truck dry and topped up the center 4 holes that don't have any further footing to be dug around them.
Now we wait for it to set before removing the bracing, digging the boundary footing and screwing the boxing timber to the poles.
Not long now and we can pour the slab.
 
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Woodboxkiwi

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Joined
Jun 10, 2026
Messages
13
This afternoon I set about removing all the bracing, profiles, stakes and associated **** that we will no longer be needing. With the site nice and tidy and easy to navigate we can proceed tomorrow with digging the boundary footing and box up for the slab.IMG20260621162229.jpg
 
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Woodboxkiwi

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Joined
Jun 10, 2026
Messages
13
Today we dug all of the boundary footings and had a tidy up around the yard with the excavator.
I have also positioned the conduits for the power around the shop, they will be buried when the floor is poured.
IMG20260622165553.jpgIMG20260622142321.jpg
 

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Woodboxkiwi

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Jun 10, 2026
Messages
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Another day on the pad is over. More moving aggregate and fines around today and driving the plate compactor to establish our concrete substrate.

IMG20260623165927.jpg
It seems that no sooner do we get it looking smart, then we dig it up again!
This time is to insert another conduit for the hoist power supply.
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Last thing before I stopped for the day I started to distribute the 300mm x 50 mm boards that we are using for concrete shuttering/boxing, ready to position and fasten tomorrow.
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We are getting close now
 
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Woodboxkiwi

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Joined
Jun 10, 2026
Messages
13
Wayyy better to dig up for the hoist power now than later...nice progress!
That's what I thought.
We had a lot of rain overnight, the footings are all flooded, and it looks like we are in for more today, so maybe a physical health day today and back into the hard graft again tomorrow.
 
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Woodboxkiwi

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Joined
Jun 10, 2026
Messages
13
A busy week of boxing, leveling, straightening, compacting and hiding from the rain!IMG20260628120020.jpg
With all the final fines in position and compacted.
IMG20260629171230.jpg
The last of the sunlight on one of the shortest winter days.
IMG20260629171311.jpg
Another truck loaded with mesh and associated reinforcing materials arrived this afternoon, before the contractor turns up in the morning.
IMG20260629171343.jpg
The last view of my work before the contractor does his magic and we pour concrete next week.
I can't wait to have a floor to work on and get off the mud!
 
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Woodboxkiwi

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Joined
Jun 10, 2026
Messages
13
Another couple of busy days with the team placing mesh and reinforcement steel onto the pad.IMG20260702165144.jpg

While the lads were doing that I made up some roller door recesses to reduce the chance of weather driving under the doors.
IMG20260702165051.jpg
The portion of the steel that is over the top of the boxing will be removed after the concrete, they are simply there to locate.
The brackets for attaching the slab to the bottom plate are cast into the concrete and simply tack onto the boxing then bend over the bottom plate at a later time.IMG20260702165029.jpgIMG20260702165015.jpg

Today the engineer visited to tick a few boxes, tomorrow the council building inspector is here to tick a few more before we cover it all in concrete.
 
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