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48x36 garage/apartment

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Press_Corpse

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Joined
Jul 23, 2012
Messages
54
Location
Lemont, Illinois
This looks awesome! I love your second rendering of house - hallway - guest house. All the foam should make this puppy cheap to heat/cool! Keep us up to date, I know I'm subscribed :)
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
400w metal halide light hanging off the eave of the house to extend the work hrs... :cool:

garage400wattmetalhalidelight.jpg
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
I've since attached 2x8 plates on top of the 2x12 PT sill plates the 1st. floor SIP walls will attach to. The boys have been keeping me busy as of late with soccer, flag football, cub scouts, and 4-H (air rifle team as well)... so progress has been slim. None-the-less I'm planning a SIP wall party for this weekend... we'll see how many of them we get set. Any last minute tips from those who have installed SIP panel walls? I have them stored in my shop at the moment...
Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Finally got to stand some SIP panels up today, 22 of them to be exact. 1st. floor far wall, back wall, and one panel around the corner on the near wall. Have to house wrap and cover it tomorrow, showing rain for the next couple days starting Tuesday. Shouldn't take but another day to finish up the near wall (man door opening) and get a good start on the stick built front wall. I'll take some pics tomorrow and post. Once we (four of us) got in the groove and figured out the process they went up quite easily and rather quick. I'm impressed with how solid they are once flange nailed to the bottom 2x8 and to one another. You must have them plum before nailing because they don't go anywhere afterwards! Also, don't skimp on the panel adhesive... the more you have in there the easier they slide together.
Josh
 
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jopickens

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Joined
May 29, 2009
Messages
176
Location
Grafton, WV
Buddy Bill wearing out the caulk gun...

sip1.jpg


Neighbor Ken calling for the next panel...

sip2.jpg


Far end wall connection to rear wall...

sip3.jpg


Good friends: Bill, Ron, & Ken... Can't thank them enough for all their help on my crazy projects. ;)

sip4.jpg
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Finished the near end side wall yesterday.
Got started on the stick built front wall today.

frontwall1.jpg


frontwall2.jpg


frontwall3.jpg


Hauled some plywood and foam sheeting home on Friday in my Nissan Leaf... haha
Try to save burning fuel in my diesel trucks whenever I can... ;)

leaftrailer.jpg


Josh
 

55cadillacking

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Apr 26, 2012
Messages
1,959
Location
Calgary
Hauled some plywood and foam sheeting home on Friday in my Nissan Leaf... haha
Try to save burning fuel in my diesel trucks whenever I can...

There's a fair amount of beauty and irony in that statement!

Your garage looks like one of the most solid buildings I've seen constructed in a while! Great work.
 
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jopickens

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Messages
176
Location
Grafton, WV
Yes there is...

Well thank you - yes, the front wall is framed out of 2x8 to match the 8.25" thick SIP walls. I'll fill it full of EPS/XPS etc. etc.
I don't know how much it holds true for the 2x6 and 2x4 SIP panels... but when these walls are set up on the 2x8 plate and then double capped they are EXTREMELY sturdy. Sturdy as in those that check them out in detail tap, knock, smack, and eventually give them a good push and usually just shake their head in disbelief. :)
Josh
 
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jopickens

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Messages
176
Location
Grafton, WV
R-32 for the EPS filled 8.25" thick SIP panel. Out of that 8.25" total is an inner and outer layer of 7/16" osb. Obviously that is a nice amt. of insulation to have in your walls... but I'm sure where the building system really shines is the lack of thermal bridging and overall air tightness. Foam or panel adhesive goes between every two 'parts' that get connected. I'm even gluing the entire stick built front wall together. Dimensional to dimensional and dimensional to sheathing etc.
 
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larry_g

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Apr 28, 2007
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16,889
Location
oregon
Things are looking very good. I do think that it may have been a waste all that pex because what I see so far, a good fart will warm that building.;) I have the heated floor in my building and personally think there is no better heat for a working shop. Warm feet and cool air to work in.

lg
no neat sig line
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Worked on building the overhead door headers this afternoon. Using up some 2x10 (1.5" x 9.5") sized Ijoists I have been saving for quite a few years... I glued and ring nailed 4 of them together with 5/8 plywood to achieve a 7-1/4" thickness matching the 2x8 stick built front wall. Layered within' them polyiso insulation in 1" and 1/2" variants. I assume (please chime in) this will provide adequate support for the roof above the 10'x10' overhead doors.

header1.jpg


header2.jpg


header3.jpg


header4.jpg


header5.jpg


Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Cutting 5 columns out of scrap pipe/tube I've gathered up over the years. These will be in line with divisions between the front wall doors (& one on each end) and placed ~1/2 way back in the garage to support the 2nd story floor. I have four ~14' 12"x4" wbeams that I will cut down appropriately and place atop these columns. Those will support the 35 12" ijoist running from the back wall forward out over this support structure.

column1.jpg


column2.jpg


Josh
 

NUTTSGT

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Sep 14, 2009
Messages
51,053
Location
Northern Central Ohio
R-32 for the EPS filled 8.25" thick SIP panel. Out of that 8.25" total is an inner and outer layer of 7/16" osb. Obviously that is a nice amt. of insulation to have in your walls... but I'm sure where the building system really shines is the lack of thermal bridging and overall air tightness. Foam or panel adhesive goes between every two 'parts' that get connected. I'm even gluing the entire stick built front wall together. Dimensional to dimensional and dimensional to sheathing etc.

R-32, that's awesome. :beer:
 

theoldwizard1

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Joined
Feb 22, 2011
Messages
43,216
Location
SE MI
Some how I have missed this thread to date. Great example of top quality, energy efficient construction !
Worked on building the overhead door headers this afternoon. Using up some 2x10 (1.5" x 9.5") sized Ijoists I have been saving for quite a few years... I glued and ring nailed 4 of them together with 5/8 plywood to achieve a 7-1/4" thickness matching the 2x8 stick built front wall. Layered within' them polyiso insulation in 1" and 1/2" variants. I assume (please chime in) this will provide adequate support for the roof above the 10'x10' overhead doors.

header3.jpg
That "home made" beam is AWESOME ! The only downside would hanging anything off of the face of that beam, like a typical joist hanger. Hangers that go "over" the top would probably work just fine as long as they attach into the top of the I joist.
 
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theoldwizard1

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Feb 22, 2011
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43,216
Location
SE MI
I am just learning about SIPS and if I ever build I WILL use them !

Buddy Bill wearing out the caulk gun...

sip1.jpg

From reading, I notice there is a choice of splines that can be used. From simply "letting in" a 4-6" wide piece of OSB immediately behind the "skin" OSB, to a full SIP spline to single or double "2 by".

What are you using and why ? (Or am I over thinking this issue ?)


I can't wait to see you setting the roof !
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
I am just learning about SIPS and if I ever build I WILL use them !
From reading, I notice there is a choice of splines that can be used. From simply "letting in" a 4-6" wide piece of OSB immediately behind the "skin" OSB, to a full SIP spline to single or double "2 by".
What are you using and why ? (Or am I over thinking this issue ?)
I can't wait to see you setting the roof !

theoldwizard1 - yes, and from my experience early this am I'll continue using them in my future construction projects! Let me briefly explain... I've not followed general construction practice of bracing these SIP walls because of how sturdy they 'felt'. No professional or scientific reasoning or explanation - simply my gut. And coupled with my DIY garage/apartment construction slow progress schedule I put myself at great risk not getting the building under roof quickly like a regular construction crew would etc. Well @ 4:30am we had a storm front come through that produced 10-15 minutes of 50+mph wind gusts... some reports in my area of 70mph at times. I was awaken by a call from our NOC (telecommunications is my line of work) at 3:55am - power was out and some manual intervention from my team was needed. Well, at that point I knew what was in store for me. I live ~25mi. East of my office. By the time I got outside and started gathering up supplies to put some bracing on the rear wall I was blindsided by wind and rain. WOW! I've never rode out a hurricane or anything 'life threatening'... But trying to get something productive done is almost futile. I ran into the garage and realized the loud banging/crashing I was hearing was 7/16" OSB blowing off a couple sheets at a time from a stack on my trailer in front of the garage. They were flying through the 10x10 overhead door openings and busting into pieces when coming in contact with the scaffolding rigs I have set up in the garage. Now I'm REALLY concerned about the rearmost wall of the garage - 48' of un-braced SIP wall standing 10' tall in this wind storm. Of course I quickly run back out of the garage near side man door with OSB missiles on my tail... I circle around the front to the relief that all the sheets had been put air born and no other life threatening projectiles should come my way post re-entering the structure. I head directly for the rear wall (very bright LED headlamp on, stayed on my head somehow throughout the storm) to place both hands upon it to determine whether it was 'flapping' or even still there... Whew - it was. And for what seemed like minutes (probably was more like 15 seconds) I stood there with both hands on it, rain and wind pelting my back, and determined it was as solid as I had hoped. It had actually blown the scaffolding rigs with all 4 wheels locked across the floor... As well as peeled off 1/2 of my plastic sheeting on the inside and house wrap on the outside. Can't imagine living in the tornado belt and dealing with wind like this (and beyond) on a regular basis. Changed clothes and headed off to the shop to fire up the generator. Power was restored a few minutes ago... :beer:
Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Set the five columns that will support the second floor via a 12x4 w beam 46' 8" long. (in segments) Didn't get those put up today... busy dodging raindrops. ;)
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
From reading, I notice there is a choice of splines that can be used. From simply "letting in" a 4-6" wide piece of OSB immediately behind the "skin" OSB, to a full SIP spline to single or double "2 by".
What are you using and why ? (Or am I over thinking this issue ?)

Good question. Basically if you relieve the panel for a window or door opening you spline with 2x dimensional lumber to each side to give back support to the area you 'weakened'. Then you relieve the foam in the opening and lay in 2x dimensional lumber there as well. For instance, my rear 1st floor wall has four 2'x4' windows in it. I offset the windows entirely to one side of the 4'x8' SIP panel. Then used vertical 2x8s on that side as well as 'framed in' the window opening with 2x8s etc. Otherwise for long wall runs that have no openings - you simply spline with 3" strips of osb. I'll try and capture some detailed pics as I erect the 2nd floor walls next weekend to show what I'm attempting to explain.
Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Productive weekend of work... Completed the steel erection and 80% of the 2nd story floor. Thanks goes out to all my friends that stopped by at various times to lend a hand. Constructing this alone would be an arduous journey... ;)

Hauling more material home Friday afternoon

ijoistsandsheeting.jpg


Outside/inside shots this am before heading to work

2ndfloor1.jpg


2ndfloor2.jpg


2ndfloor3.jpg


View from above - time to trim off the ijoists, install the rim board, and finish off the sheeting.

garageapartment2ndfloorsheetingijoists.jpg


Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Laid 6mil. plastic (boy is that stuff expensive) down on the 2nd story T&G osb flooring this evening...

garageapartmentreadyforrain.jpg


Ready for the rain... I hope.

rain.jpg


Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Ah right on! I'm with you... I don't mind the rain so much, it's the normally associated wind that makes construction where I'm located 'difficult' at times. :)
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Here's a couple pics putting up the band board. One row of sheeting left to go... (of course I finished this before the previously posted pic w/snow on it - little out of order here. :cool:

floorfinish1.jpg


floorfinish2.jpg


Josh
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Anyone see anything out of the ordinary with this truss diagram? I've ordered trusses before for my other projects... but am always apprehensive when approving the design because if you miss something, it's not a good time to resolve it when the crane truck is setting them. ;)

trussdiagram.jpg


Josh
 

katotter

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Apr 15, 2013
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410
Location
South Africa
Anyone see anything out of the ordinary with this truss diagram? I've ordered trusses before for my other projects... but am always apprehensive when approving the design because if you miss something, it's not a good time to resolve it when the crane truck is setting them. ;)

trussdiagram.jpg


Josh
My first design had asymmetric trusses. Read all the horror stories about it and decided to raise the floor and make it level.
 
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jopickens

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May 29, 2009
Messages
176
Location
Grafton, WV
Ah - send me some links or explain in more detail please.
I read your thread, love the tile and how you finished off the brick. Looks like it was always there... nice.
Josh
 
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