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Air Compressor unloader line needs replacing

Chicken

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Jan 3, 2015
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NC
I've got an old Campbell Hausfeld 20 gallon compressor. It wasn't working when i got it and has had a handfull of repairs over the years.

When I replaced the pressure switch I ran PTFE tube to the unloader valve. That was fine for a while but now that I am running a blast cabinet it wont cut it. The compressor runs A LOT and the heat destroys the soft tube pretty quick.

So i am wondering what I should actually replace the PTFE with?

On the pump side it's 1/4" NPT, so my options are wide open for fittings. The Switch side uses a compression fitting that I am not so confident in..

I've got some brake line around and a flaring tool. Do I need copper line?

Any info appreciated.

switch for reference: https://www.amazon.com/dp/B00QHYERH0/?tag=atomicindus08-20
 
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rlitman

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Brake line would be fine. Is that nicopp? That would be better than any plain copper tubing. I used plain copper on mine, because I had it.

Copper in particular work hardens easily. If you want it to last, you'll want to secure the line tightly in several places so that it doesn't get a chance to vibrate.
 
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Chicken

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the brake line I've got is 'green-ish' in color. I don't recall the material.
 
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strutaeng

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1/4" compression copper tubing? That's what they used to be forever it seemed.

They started using plastic tubing some time ago. I was always wary of plastic, but have it on a Husky/CAT twin hot dog. I use it for nailing only, so it never runs a long time.

On my bigger compressors that run extended times, it is all copper. No problems there. Think Baldor motors, Square D pressure switches and magnetic starters, aftercoolers, etc.

I guess manufacturers decided to cut some costs and management think consumers actually read the instructions and obey the duty cycles on these things?
 
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Chicken

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Jan 3, 2015
Messages
129
Location
NC
Thanks for the feedback guys.

On the ‘pump end’ I’ve got female NPT so not concerned there.

The switch side has what’s shown in my pics below. A compression fitting of sorts but the ‘middle’ part is a cone not the usual two sides type I am familiar with. It seems to be retained in the nut.

That said, I am not sure how to make it work? The other end of things on the switch is not removeable.

The old (ptfe?) tube for reference.
 

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