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Air Hose Size

HaroRider

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Oct 20, 2010
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New York
Hey all, so I am curious what you guys think. I run my home shop with a 3/8" hose and mostly use 3/8" or 1/2" impacts when my Milwaukee has a hard time taking off a fastener or when it is dead.

I recently just picked up a 3/4" Earthquake. I have an extra 1/2" hose, should I switch everything over to 1/2" hose? Will this cause a negative effect on my tools since my tank is rather small? ~40 gallons. (Keep compressor running way too much?)

Or should I just keep everything 3/8? Will this greatly reduce the effectiveness of the 3/4" gun? Just trying to get some ideas on what to do.

I could just use the 1/2" hose only for the 3/4" gun but that may get annoying after awhile, even though I am only going to use it on occasion.
 
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plinker

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Feb 28, 2007
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Northern Wi
Buy a 1/2" hose (look on ebay for a Speedaire branded Flexzilla, they were around 25$) and 3/8 body couplers/plugs for it. The make or buy a short 6'-10' whip hose that connects to the 1/2" hose so you can use your other air tools with it. Or have two hoses set up at the same time.
 

BlueBomber

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Sep 14, 2013
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Outside Boston, MA
I have a 3/8" coupler on the end of my hose. I assembled a 3/8" male to 1/4" female adapter for all my other tools and take the adapter off when I need the larger fitting for my bigger impact gun. You could apply the same principle or a whip hose as said above.
 

Packard V8

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Mar 16, 2009
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Spokane, WA
Yes, general consensus is a 3/4" gun requires a 1/2" hose. That's if one is servicing big rigs, busting a hundred lugs more than 100' from a compressor.

No, the 1/2" is not an absolute must for general home shop use. I've run a 3/4" Earthquake successfully on 3/8" line. Once I took it to a friend's project and it operated on a short 1/4" line.

Bottom line - it depends on compressor pressure and volume, length of hose, diameter of smallest fitting in the system and what size/how many nuts one is busting.

It should also be noted OP has only a 40-gallon tank. How many applications before pressure drops and the diameter of the hose is immaterial?

jack vines
 
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Pontiac787

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May 31, 2016
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New Hampshire
For practical purposes would you see a noticeable difference in performance between a 25’ 3/8 hose and a 50’ 3/8 hose all other things being equal?
 

sberry

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Jun 18, 2005
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Brethren, Michigan
Absolutely if the volume is high enough. On a heavy 1/2 gun losses can be near a pound a foot. Have to run 140 to get 90 at the gun thru 50 ft of 3/8. This is why 2 stage is for running tools, so it can be turned up to contemplate for loss.
25 ft has 1/2 the loss of 50 and 1/2 has half the loss of 3/8 at these volumes, a bit over 20 cfm or so, I don't remember the exact math right now.
A 1/2 does help a 1/2 gun also,,, it's a matter of being suffecient. If it's working with 3/8 then it's working, but with single stage if it's not it can be helped with larger hose with marginal compressor.
 

sberry

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This is a compelling reason to start with a better comp, don't have to fart with everything downstream forever to make up for loss, smaller piping and hoses can be used. Also makes up for long runs.
 

theoldwizard1

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Feb 22, 2011
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SE MI
The real issue is, what is the pressure at the END OF THE HOSE when the tool is running ! The only way to know is make up a tee with a pressure gauge. Use the same quick connect (or threaded *******) and a whip to connect it to your gun.

It could be as simple as turning up the pressure at the regulator.
 

sberry

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Yes, there is a lot of focus on the connectors, they only hurt a little. Main thing,,, is it working?
 

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Leveleer

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May 19, 2016
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272
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Superior/Duluth
I just measured the pressure drop across a 25 foot long 3/8 diameter Flexilla hose.
At 30 SCFM the pressure drop is 18 PSI.
However, half of that is because of the long 1/4 bore in the 1/4 NPT end fittings.
 

Leveleer

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May 19, 2016
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Superior/Duluth
How did you measure the cfm? That is a bit better than I thought it would be.
Orifice plate method.
I had an extra hose of the same type with a stripped aluminum 1/4-18 fitting so I cut the fittings off both ends of the hose and replaced them with 5/8 compression fittings and tested this hose.
It tested at around 15 PSI drop vs 18 for the other hose.
 
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