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another Aussie

Terrick down Under

Well-known member
Joined
Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
G’day everyone. I have been like so many others, just sitting here and gawking at all the creative minds that this planet has at work. It makes me feel like I’m not as bad as my friends say. I have been reading thru the vast variety of styles, personalities and influences and sit thinking that I should put fingers to keyboard, although my kids say it is like watching a sledge hammer work on a wrist watch.
Posting pics will be slow as we live out of town and the wireless network is VERY slow, so here goes!

We were in the capital Canberra, but have jumped 5 k’s over the border to New South Wales. On the way up to the snow fields, being close enough for shopping centres and emergency services, but out of the rat race. I am a ticketed Fitter/Machinist/Welder/Toolmaker and now (a phewtician) we just service waste water treatment systems. I have worked at the steel mills, the mint, construction, hot rod fabrication and medical research. Now I have a different place to be every hour or so, this makes the days never the same. AND some of the countryside we get to see is really wonderful.
So, about 14 years ago (2001) I was watching late night TV, (SBS for the locals) and watched a show about living in an underground house. About 12 months later we had put our home in suburbia up for sale, put a deposit on 12 acres with a gentle slope towards the road, sold the house 12 weeks later and set up in my MIL’s front yard and moved my wife and I into a fold out camper for 8 months thru winter, while the 2 kids slept inside grandma’s house.
We had engaged a design engineer to polish up my design for a house, when he first looked at them he asked if I had won Lotto, because the lounge/dining room was going to cost $50K in concrete alone. He then nicely showed my wife and I a cabinet full of designs with two draws full of underground houses that he had already done. We picked out one that looked nice with plenty of glass and we adjusted it to suit us. Then he says to us, “we should build with ICF’s, for the walls and roof”, this had me worried, (I’m a steel bloke).
Well, after talking to the shire council for 6 weeks, they were unusually helpful! We started to build a 58’x21’ shed using the same materials as the house will be, with living quarters to suit while we “owner built” the main house. Really, I wanted to make sure that this stuff really worked, “it just looks funny using fruit and veggie boxes to hold concrete”.
The first job was to get the access driveway and site cut done. Just had to dig up 900m3, that’s almost 1200 cubic yards. The site was split into 3 levels. The top level was for the shed, then Garage level parking, then the lower ground floor for the house.
The shed area and drive were done in two days with a D5 dozer, 5 meter scraper and a paw foot ********. They then started on the garage and parking level, after the next two days I had a call from the boys asking if I had any big recovery gear?????, they had ripped the tracks of the dozer and it had gone down to the culvert about 60 feet away. It took some friends of mine about 3 hours to get it back and onto the low loader. NOW what are we going to use? The local quarry is only 5 miles away so the rock here is blue! After 20 something phone calls I managed to borrow a D9H with the big tooth on the blade.
The operator arrived and asked for the layout that we wanted. I showed him the site pegs and the plans, I told him to put the outside rippers over next to the tree, his comment was “this is a D 9 H , it moves everything” so he flashed the old girl up and started to rip into it. After about 20 minutes he was over next to the tree dropping the outside rippers, then proceeded to do a 4 way cross rip with a single ripper. Now we are moving rock. He made a ramp of 45 degrees about 60 feet long, so that he had full throttle momentum to shear the rock each run he did. That is where the pool is going to go now.
 
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Terrick down Under

Well-known member
Joined
Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
So to continue,
The Shed was built first in 6 weeks, then the House over the last 8 years. But I have listed all the quantities together. For the footings we used a road saw to cut the rock and then an 8 ton excavator to hammer it out. This worked really well and after 8 hours all the footings were ready for prep.
The shed took 12m3 (16 yards) for the footings and the same again for the slab. The house footings took 27m3 (35 yards) and the slab 49m3 (64 yards). Then we started filling walls, for this we bought a well-used 1/2m3 (0.6 yards) mobile mixer with a single cylinder Lister engine. This is economical, it uses 9 litres ( 2 gallons) of diesel a day running from 8am until 6pm. The walls for the shed took 4.5m3 (5.8 yards) to core fill then the treated wooden trusses were thrown up and set ready for the steel roof.
After all the excavations finished we spent the next 6 weeks building the Shed every night and all weekends. We used an insulated site shed with reverse cycle AC and camp beds for Friday night to Sunday night. A portable toilet was left on site for us to use. The girls wanted this. The main focus was getting into the shed so the house was put on hold for a while.
Cooking hints for owner builders:-
GET A WOCK, you can cook;….. wassages, weggs, woodles, worridge, waggetti bolognaise and weef patties for hamburgers. Then the local hardware store had a special on a 6 burner BBQ’s, and the kids were sick of my “W” food.
My brother rang and asked if I was interested in recycled framing timber, “of course” I said, so I took my 10 ton truck into town and picked a full load, all de-nailed, strapped together and ready to go. After two very late nights a couple of friends helped me to frame up the internal walls and get ready for “Gyprock” (sheet rock). A plumber lent me his tools for the weekend and the PEX piping to plumb it out, done by lunchtime Sunday. I managed to get a 12’ glass sliding door set and 3, 3’x3’ windows for a couple of cases of beer. The electrics I had been saving from the blokes at work, ( I worked with 180 electricians doing domestic and commercial fit outs). I had to get the moths out of my wallet to pay for the LED lights, plaster and the panel door which hurt.
I have been very lucky to have 4 retired builders living around me, so they all came and helped and made sure that this “young fella” was doing it properly, i am now 53. And a couple of really good friends that under stood that I was not having a midlife crisis.
We moved into the Shed, still painting but quite nice. Inside the temperature ranges 16C to 26C all year round over the last 12 years. The only time you feel a real chill is when our aging Great Dane / Labrador cross leaves the sliding door open and it is only 2C outside.
 
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Terrick down Under

Well-known member
Joined
Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
Guess what, a bit more,
In town I had a brick and steel 880 square feet of garage. Insulated, carpeted, painted, and even a hidden girder trolley for lifting up to 1 ton, now outside working in the dirt using a skid steer to lift bodies and motors. Having to insulate the water pipes to stop them from freezing. Jump on the mower and spent 10 hours to mow the front 6 acres with a 24” ride on. Was I going nuts? I had slid down the roof and caught a part of me on the screws that hold the roof on…….I really started to think “what am I doing here”, but I looked at my wife and kids and I knew why. They come first, then my cars, then me.
Well the first thing I went looking for a bigger mower, found a 54” Kubota about 6 hours’ drive from my place that was listed at 40% of the average price. So a quick 12 hour drive. When we got home this thing was really slow at slashing, I got underneath it on a set of ramps and checked the blades, guess what? They were spinning backwards, so we swapped the belt around and now that made it 2 ½ hours to do the same 6 acres, win win for me. Since then I scored a 72” Toro with a dud engine, so we found a Genset motor in Western Australia on eBay and freighted it over, with the massive fly wheel on it you have to really bog it down to stall it.
 
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Terrick down Under

Well-known member
Joined
Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
Sorry, I am getting this uploaded before the storm cuts the power again,

As funds become available, we are slowly building the House. While I am waiting I have been slowly working on my toys.

Shed Fillers
In a shipping container I have a 55 Chevy Nomad that I started to rebuild 20 years ago, it’s from The Delaware peninsular and it was full of rust. It’s now in primer with the only original panels being the roof skin and the rear quarters. Late model Aussie front suspension with a Ford 9” rear end held in by “an inverted triangulated coil over 4 bar” rear end. But she is going to have to wait until the House is finished. I have a work area of about 12’ x 20’ for my tools. If I need to do anything I have to go outside. Working outside in the mud is not fun or good for dropping small parts. First thing was to get a slab down in front of the garage, put up a 4500kg two post hoist so that I can lift my 93 Chevy 7.4 Crewcab long bed dually safely. Then I found a portable 31’ x 20’ carport with polycarbonate covering that would fit over the hoist, so now I can be dry and safe.
With the economic down turn in this area things have slowed right down. So I have time to do things but not enough money to get them done. We have been looking at our power consumption and this part of NSW has the dearest power in the state. I got lucky and sat down with a few of our neighbours to get a bulk buy on solar panels. This worked well as 31 homes got between 4kW and 10kW of panels installed and supplying the grid, we have 6.5kW. I still get the bills BUT I they are paying me!! My next goal is to be off the grid by the end of 2016, I just need another 5.5kW of panels and a second inverter, and hopefully the new batteries that will last. At the moment I have second hand batteries that are good but not great.
I like to make things that the average person can’t see that it has been modified. And building cars and trucks are good ways of doing that. I have built 2x 55’s for myself and 4x 55, 56 & 57 Chevys for friends and a couple of trucks. I am helping a 30 year friend getting ready for retirement. We have stretched an 86 Chevy dually by 6’ and are about to drop a ‘49 Diamond T, fireman’s cab 8“over the chassis, it was a ladder truck cab so it is already low. It’s got Honda seats with Aussie steering column; we have raked back just behind the rear spring perches for a lower entry point to the bed. Rear air-assist suspension, for those heavy vehicles and to ease loading. At this point I am making the trailer to go behind it. Tri axle, tilt bed, slight dove tail and 3000kg load capable. LED lights including load lights, reversing full time camera, lift off fenders. But for the registration expense side of things we have got it rated as 3500kg total.
So, where is the house up to you asked? As of July 2015 it is ready for trusses on the small 48’x55’ section that pokes up above ground, this has a rumpus room, gym area, laundry and front door. The insulated concrete roof for down stairs has been poured and cured. All the walls have been erected and core filled with extra strong and waterproof concrete. The next part was to make my own steel trusses, but now we have to have a “certified truss engineer” sign off on the design. This is starting to negate the savings of building them myself. So we are looking at “prepared flat pack and certified trusses”. I suppose we will have to wait for weeks for the prices to come in.
 
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Terrick down Under

Well-known member
Joined
Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
A couple of pics showing the Garage as just completed and from the mid point of the driveway. We have located the main 20k gallons of rain water storage behind the garage so to fire proof it. The header tanks up the hill are exposed until I can build up the dirt around them.
 

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Terrick down Under

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Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
This is from the road shows the garage half way up the block.
The next shows the 3 different levels of the excavation, mainly from the north. Yep down here we orientate to the north for solar gain. Our garage is North and the house is 15 degrees west of north. Summer solstice the house has 2 inches of sun inside the windows at midday and winter solstice has 15 feet inside and 2 course of block up the wall of sunshine.
 

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Terrick down Under

Well-known member
Joined
Jul 2, 2015
Messages
1,904
Location
Royalla, NSW, Aust.
Thanks for laying out the welcome mat. Would be very interested in the social side of things.
Sorry about the intro being so long winded, my mates tell me a have a tendency to run off at the mouth at subjects I like.
Terrick (Rick)
 
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