Looks great. Now get back to work on that sprint car chassis and keep the pics coming.
Mike.
great thread and shop! that fab/welding table is killer

You've had a long and hard cold winter to be spending time inside and arrange stuff.
Very nice job and I love how you did a lot of the work yourself!!! I am a year or two away from building my dream shop but the good thing is I can learn a LOT from other peoples projects and it will make my shop better than if I had built it last year like |I had planned.
Some recent projects made it pretty obvious I needed to upgrade my milling machine vise. I've been using a Chinese copy of a D40 Kurt that came with the machine since I got it. A few weeks ago, Enco ran a sale for 15% off anything plus free shipping, so I pulled the trigger on a D688 Kurt. What a nice piece! I see why these are the industry standard.
At any rate, last night I finally had a few minutes to tram the milling machine and mount the vise to the table. Here's a pic:
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I realize I probably added 50% to the value of the machine by bolting a Kurt to it, but I figure if I upgrade the machine, I'm keeping the vise.
I'm about to make chips fly on some parts for the new sprint car, so I'll be testing it out soon...
Nice.That is the exact one I am looking at for the new PM 932PDF mill that I ordered a couple of days ago. How do you like it? It looks a little larger than I pictured, that is only the 6" with the 8.(something) opening correct? What size table do you have on your mill?
The table on my new mill is only 9"x32", I have also been looking at a 5" GMT here.
http://www.glacern.com/gsv_550
Thanks.
Mike.
First, congrats on the new mill! If you don't already have one, it will open up a ton of capabilities.
My mill is an Index 40, which is an antique. The table is actually 8" x 30". The machine looks a bunch smaller than other mills because it doesn't have a turret or ram.
I made chips using the new vise for the first time last night. So far I really like it! It's a little taller than the 4" vise I was using so it does eat up a little more headroom. Other than that, it doesn't seem to get in the way, even though it is a little large for the machine.
Ultimately what made my decision on getting a D688 vs. the D40 was a Kurt D40 only opens to 3-7/8", so beyond that you have to move the jaws to the outside position. With the D688, I can hold about anything I would normally make in my shop.
The table size of your machine is the same as a short table Bridgeport (9" x 32"), and everyone uses a 6" vise on those. I would think you will be fine as long as it doesn't eat up too much of your travels and the added weight doesn't cause a problem.
I looked at the Glacern vises, too. They seem to have mixed reviews over on Practical Machinist. With the sale that was going on at Enco, it really closed up the price difference between a Kurt and a Glacern when shipping was factored in.
If Kurt would revise the design of the D40 to make it open to 6"+ like they have done with the 6" vise, that would be perfect for what I'm doing, but I suspect the volume isn't there to do it. A D40 is basically the same cost as a 6" vise as it is because of the low volume they sell.
I haven't really heard anything bad about the Glacern but the Kurt's are the Cadillac of vises. It is just between the vise and a swivel base that is nearly $800.00. OUCH!!
I don't know if you're signed up for Enco's mailing list, but it's worth watching. They run specials fairly often for 15 or 20% off and free shipping. I didn't get the swivel base, but my vise was just shy of $450 delivered to my office.
Great looking work Graham. Glad to see you making some progress but sorry to hear about your back. Back pain ***** the big one.
Mike.
Thanks! Yes, back pain *****. It took about two months of physical therapy but I'm mostly pain free now. I herniated the disc at L5, fortunately I was able to get away without surgery. I pay a lot more attention to what and how I'm lifting now, no way do I want to go through that again.

That's a great space you have. And seriously impressive fab skills.
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Graham, first off, bad *** work. Now for the question. Did you use a radius turning tool/attachment to make the end and then flatten it off and machine the snap-ring groove with the milling machine? If so, can I ask what kind of radius turning tool you use and if you like it or not? I am in the process of looking at various styles and getting ready to fabricate one but would like opinions and feedback before deciding on a particular one.
Thanks.
Mike.