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Beginner welder looking for advice.

jgelack

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Joined
Aug 2, 2012
Messages
164
Hi, I've been wanting to learn how to weld for a while now. A couple days ago I was emailed a Harbor Frieght coupon for their Titanium 125 flux core welder, so I decided to pull the trigger, figuring I'd get this now to learn on, and could alway upgrade later, if need be, once my skills improved. So now that I have the welder, any recommendations on what else I need? Any brand recommendations? Any other tools I can cheap out on? PPE is pretty important to me, so I will invest in a quality hood. I'm looking at the Lincoln Viking and the Miller digital infinity or elite helmets. I know these are top of the line, but I figure my eyes are worth it. Between these models, which would you recommend? I'd really appreciate any advice you can give me!
 
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Showkey

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Joined
Aug 9, 2014
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8,638
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Wausau WI
My thought is skip the FLUX machine all together.

When you say your eyes are worth a better helmet.
Theres something wrong with the helmet and the welder being close in cost 🤔🤔🤔.

Well your welds are worth a MIG …….flux might be good for welding a fence post.
 

JradM

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Joined
Sep 4, 2019
Messages
1,813
Location
Alberta
Bah, flux works fine. Mig is better, but I understand the train of thought that leads people to start off with a less expensive machine. You've already got the machine - just roll with it and learn.

I don't know that you need a top-of-the-line helmet, but my welds sure benefitted from auto-darkening. I struggle to keep my hands still when I can't see them.

Flux core can be tricky though. What type of materials do you want to weld? There are different approaches depending on the thickness. Autobody sheet metal is totally doable with a flux core welder - but you have to do stacked spot welds in my experience.

I highly recommend watching some youtube videos - no matter how well we might describe it in text, it is probably easier to just see someone do it. Like my welding sheet metal example - I remember the first time I tried I just burned holes in everything even on the lower heat settings. It just didn't occur to me that I should pay attention to the heat I'm putting into the metal and proceed with a series of tacks. Seems obvious now.

Conversely, you might want to crank up the heat and do short tacks if you want to ensure penetration but are fighting not to burn through thin metals. Would you think of that on your own? Maybe, if you're smarter than me.

I like Lakeside Autobody or Make it Kustom (the former is awesome for autobody repairs like a collision shop might do (think quick but durable), the latter delves into more complicated metal shaping an fabrication - but there are specific videos the fellow has done on welding techniques with different welders. He also makes fixture, jigs, tools, braces, frames, etc, so it's not just sheet metal welding.
 

JradM

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Joined
Sep 4, 2019
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1,813
Location
Alberta
Check out this video, for example.

Yes it's specific to a mig welder, but most of it is equally applicable to flux core.
 

readhead

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Joined
Dec 8, 2012
Messages
6,175
Location
Durango, Co.
Flux core gets a bad rap here all the time. If it is so horrible why is so much of it sold? I had three flux core machines that went out on field jobs all the time. No gas to lug around and blow away. I think most people either have not used it and just parrot what everyone says or they don't know how to use it. Gas is great. Less cleanup but not the only way.
To the OP. Remember to drag the wire not push if you can. Just like stick welding, remember "to drag slag".
 
OP
J

jgelack

Well-known member
Joined
Aug 2, 2012
Messages
164
My thought is skip the FLUX machine all together.

When you say your eyes are worth a better helmet.
Theres something wrong with the helmet and the welder being close in cost 🤔🤔🤔.

Well your welds are worth a MIG …….flux might be good for welding a fence post.
I would have loved to pick up a MIG, however for now I will be doing all my welding outside, so I figured my only options were stick or flux core. I figured flux core would be easier to learn.
 

Zewnten

Well-known member
Joined
Jun 11, 2017
Messages
1,803
When I was learning I bought the helmet, gloves, etc from HF and it all worked fine. Once I learned what I did and didn't like I bought what I knew I would like.
 

Kenstone1

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Joined
Oct 2, 2015
Messages
734
You might want to read thru this thread as most replies there will just be parroted here.
:dunno:
.
 

Farmall450

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Joined
Dec 23, 2011
Messages
13,355
Location
Marengo, Illinois
That's actually a capable little welder. I have one and use it more than my Ironman 230. :dunno:

Portability is very nice. Don't be like me: clean the surface metal of paint/rust/oil before lighting the arc.
 

Xcursion88

Well-known member
Joined
Apr 18, 2013
Messages
785
Hi, I've been wanting to learn how to weld for a while now. A couple days ago I was emailed a Harbor Frieght coupon for their Titanium 125 flux core welder, so I decided to pull the trigger, figuring I'd get this now to learn on, and could alway upgrade later, if need be, once my skills improved. So now that I have the welder, any recommendations on what else I need? Any brand recommendations? Any other tools I can cheap out on? PPE is pretty important to me, so I will invest in a quality hood. I'm looking at the Lincoln Viking and the Miller digital infinity or elite helmets. I know these are top of the line, but I figure my eyes are worth it. Between these models, which would you recommend? I'd really appreciate any advice you can give me!
Snap on helmet...

Low profile with light.

When you start welding I promise you that if you're welding on cars, trucks and equipment you'll bang your helmet off all kinds of ****. Particularly if you don't have a lift.....good lord.

If you'll never weld under equipment or vehicles and you'll be in wide open areas get a cheap auto darkening helmet but make sure it has a "grind" selection. Then you can also use it as a mask for grinding..etc.

Good luck.

That said...consumables...tips...all that stuff....

Country of origin is important!!!
 

Xcursion88

Well-known member
Joined
Apr 18, 2013
Messages
785
And....

Tips? Ha ha...

The best tip is this...

Go weld junk stuff and practice. Welding is a complete sense of feel. You literally have to do it...mess it up...learn from it....
Rinse and repeat.

Some point it will start going good for you.

Make sure you clean your working areas though pre weld.

Makes a huge difference!!
 

F-22

Well-known member
Joined
Jan 23, 2022
Messages
1,830
I have a 3M speedglas, they make great helmets.

No point in saying it since you already have it, but if anyone else wants to buy a welder I'd also skip flux core. Mig/Mag can use flux core wire too. And just CO2 works for MAG and is dirt cheap (though it sputters and isn't as nice as a more dedicated welding gas), and even proper gasses aren't that pricey.
 

Kenstone1

Well-known member
Joined
Oct 2, 2015
Messages
734
That SO
Snap on helmet...

Low profile with light.

When you start welding I promise you that if you're welding on cars, trucks and equipment you'll bang your helmet off all kinds of ****. Particularly if you don't have a lift.....good lord.

If you'll never weld under equipment or vehicles and you'll be in wide open areas get a cheap auto darkening helmet but make sure it has a "grind" selection. Then you can also use it as a mask for grinding..etc.

Good luck.

That said...consumables...tips...all that stuff....

Country of origin is important!!!
:eek:
Nope,
That Snap On helmet costs 3X what the HF welder costs...
.
 

Xcursion88

Well-known member
Joined
Apr 18, 2013
Messages
785
That SO

:eek:
Nope,
That Snap On helmet costs 3X what the HF welder costs...
.
I wouldn't know what anything costs at HF....
It seems odd that you're replying for the OP about an item in which he clearly stated...

"PPE is pretty important to me, so I will invest in a quality hood. I'm looking at the Lincoln Viking and the Miller digital infinity or elite helmets. I know these are top of the line, but I figure my eyes are worth it. Between these models, which would you recommend? I'd really appreciate any advice you can give me!"

Apparently I missed the OP stating they'd turn over all financial matters on protective equipment to you.
My bad


Here is a new one on EBAY taking offers...

Here was one at $399

So the OP is ok looking at helmets in the $300 plus range...as stated by looking at Lincoln and Miller top offerings...
That extra little bit for a smaller profile helmet with a light is absolutely positively worth that.

I promise you once they're welding and banging their helmet off stuff and having to fiddle about with a light....
They'll wish they had that helmet.
 
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IRQVET

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Joined
Jun 29, 2015
Messages
1,188
Location
Forgotten Coast (FL)
I started on a Chinese Flux core buzz box. Hindsight 20/20, I should have jumped straight to MIG. I thought my welding skills were very subpar, then I realized how much better my welds were once I used a quality machine. I didn’t realize the actual welder could make such a difference. It was like going from a Yugo to a Cadillac IMHO.

If your looking to save coin, I’ll tell you what I did. I went to www.Hobartweldshop.com and picked up a factory refrurbished model. I’ve done this with both my welder and my plasma cutter so I’m into both for like $1,200- 1,400 bucks. Couldn’t tell they weren’t brand spanking new, I’ve been extremely pleased with my equipment and I’ve had them now for years with zero issues.

As for training, I am self taught using YouTube. There was a guy named Chuckie2009 that was really good, but I’m not sure if he is still around on YT.

Hobart 210 MPV Mig (110v/220v) Having a multi-volt machine has been pretty sweet.
Hobart 12ci Plasma Cutter

Hobart Mate.jpg
 
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strutaeng

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Dec 12, 2011
Messages
2,261
Location
Dallas, TX
Nothing wrong with flux core. Most guys hating it is probably because they are into automotive work. Yes, probably not the best welding process for automotive.

But flux core is heavily used on structural applications both fabrication and erection and field welds. On a amps-to-amps comparison, flux core gets more penetration vs mig on your smaller machines. Mig is the better looking weld, generally and better for thinner material because it's a colder process.

I like flux core and stick for something that really needs strength, and mig for decorative metal projects. I haven't done automotive welding, so I can't comment on that use from first-hand experience.

A multi process machine would be pretty nice for an all-around.
 

Wrench97

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Joined
Jun 23, 2018
Messages
12,060
Location
Southeastern Pa
Nothing wrong with flux core. Most guys hating it is probably because they are into automotive work. Yes, probably not the best welding process for automotive.

But flux core is heavily used on structural applications both fabrication and erection and field welds. On a amps-to-amps comparison, flux core gets more penetration vs mig on your smaller machines. Mig is the better looking weld, generally and better for thinner material because it's a colder process.

I like flux core and stick for something that really needs strength, and mig for decorative metal projects. I haven't done automotive welding, so I can't comment on that use from first-hand experience.

A multi process machine would be pretty nice for an all-around.
For exhaust pipes and body panels it's tough to beat a mig machine( or tig once you learn it) for heavier steel I still prefer stick on a DC machine.
 

theoldwizard1

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Joined
Feb 22, 2011
Messages
43,123
Location
SE MI
For exhaust pipes and body panels it's tough to beat a mig machine( or tig once you learn it) for heavier steel I still prefer stick on a DC machine.
The biggest advantage of TIG is welding aluminum. You can do it with MIG, but it is easier with TIG.
 

nadogail

Well-known member
Joined
Jan 23, 2009
Messages
31,930
Location
Coronado, CA
May you enjoy your new welder and good health for many years.

i happened to choose a Hobart Stickmate AC/DC stick welder. I have been using an inexpensive Harbor Freight Auto Darkening helmet for years. I started with a fixed shade helmet, but soon switched as soon as I tried the automatic helmet. IMHO, Auto Darkening helmets make me a better weldor because I don't flip my head well.
 

IRQVET

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Joined
Jun 29, 2015
Messages
1,188
Location
Forgotten Coast (FL)
Being 100% honest, I have not mastered plasma cutting. So although I stand by Hobart 1000%, I cannot speak to the cutting quality because I think operator error is a factor when I play with it. I do not have the YT binge time on plasma cutting as I do with MIG welding. . . most of the time I’m cutting 16g for removing and installing patch panels on my old Willys Jeep that Bubba the Bondo bandit owned before I did.
 
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matthew

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Joined
Dec 4, 2009
Messages
1,346
Find a high school that offers a recreational night course. If possible, start by learning oxy-acetylene welding.

I say that because oxytorch will teach you about heat control and the weld puddle. Learning that first is the best way to go - it’s too easy to treat mig as a metal glue gun.
 

isb cornbinder

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Joined
Nov 3, 2010
Messages
7,073
Location
Pacific South West, BC, Canada
I have been welding for nearly 70 years. I can say this with confidence, a good welding machine will make your work easier and the finished product will look much better.
If you gave me one of those inexpensive welders, I would try to kindly refuse the gift. I have had my best service from MILLER. We had two of the older gas engine generator welders. Those Old Lincolns and Hobarts were fantastic, in their day.
It is difficult to fault spending money on quality. EG: I have had my Miller Matic 200 for over 40 years of trouble-free service. I recently bought a Miller Syncrowave and a Miller Plasma cutter.
I would suggest caution if you by off Craigslist. There may be some really great deals. I have to think there may be some reason why a person would sell a good running machine.
Often problems do not show up when the machine is cold.
Another long-time user's advice is to try to buy a machine that has an on-demand cooling fan. The full-time running fan ingests lots more dust and makes constant noise.
 

Crazyjake8493

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Sep 26, 2014
Messages
3,952
Location
Upstate NY
A high-end welding helmet is probably not necessary for a beginner. I've done just fine with the $40 Harbor Freight hood (black w/ blue flames).

The flux machine would be fine to mess around with, but I think you'd quickly outgrow it. I'd get something that can support gas to do MIG as well. Personally, I still have a hard time with MIG and found TIG much easier to start with and still do to this day.
 

Wiz02

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Jul 13, 2007
Messages
2,399
Location
Southeastern PA
A high-end welding helmet is probably not necessary for a beginner. I've done just fine with the $40 Harbor Freight hood (black w/ blue flames).

The flux machine would be fine to mess around with, but I think you'd quickly outgrow it. I'd get something that can support gas to do MIG as well. Personally, I still have a hard time with MIG and found TIG much easier to start with and still do to this day.
That is so interesting that you find TIG easier than MiG. I've welded only a couple of times at an Eastwood demo of their MIG welders, but I always thought TIG was harder to learn. I was planning on buying a MIG welder, but I may have to reconsider.
 

boom_bap

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Feb 29, 2020
Messages
614
Location
Idaho
Op has probably moved on but heres a few opinions for future people.

There is some missing info here for beginners to understand. Flux core is a slang term for FCAW and the wire type is what is important . NR211 wire is illegal for any code / structural welding in seismic areas ie west coast usa. NR232 and NR233 is what is used for buildings etc however this is way overkill for OP amd hed need a way bigger machine. I mention this purely for awareness. Be smart about what you’re doing with fluxcore. If youre just firing up for practice thats awesome, but dont go out fixing peoples stuff with 211.

Both of those Miller and Linciln helmets are great. Get the one with the best price and rebate.

Dont overlook stick, its a great praocess to know. I’d use it over fluxcore all day long. FCAW-G (dual shield) would be a good one to learn if you want to work faster than stick. Finally once you learn TIG youll probably never want to Mig weld again.

Community college is a great place to learn for cheap, and learn some safety as well.

Always have a fire extinguisher, safety glasses under you hood, and ear plugs to keep bbs out of your ears. Cover your skin etc.. Dont walk away from HOT work. You dont want to burn anything down accidentally
 

mmggdd

Member
Joined
Jul 31, 2021
Messages
19
3m speedglas 9100xx helmet. Great deals on eBay as pple get new gear.

You'll be able to see the puddle and surrounding work and your welds will be so much better. Just get used to turning it on first.
 

silvertina

Active member
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Dec 27, 2018
Messages
32
Location
philippines
I will add another tip here that haven't been mentioned yet. When possible, during stick or flux core, it is beneficial to have a portable fan with you. It will help prevent smoke inhalation from welding fumes.
I learned stick welding first. For versatility of use in the field/outdoor works
 

Kenstone1

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Joined
Oct 2, 2015
Messages
734
I will add another tip here that haven't been mentioned yet. When possible, during stick or flux core, it is beneficial to have a portable fan with you. It will help prevent smoke inhalation from welding fumes.
I learned stick welding first. For versatility of use in the field/outdoor works
(y)
Mine
WeldTbleS (1).jpg
Ryobi
Battery...no plug/outlet needed,
:LOL:
.
 
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jhelrey

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Sep 15, 2010
Messages
7,245
Location
MN
I was in your position three years ago. I started with a Titanium Easy Flux and eventually bought a Vulcan Migmax 215. No doubt the welder works, but I'm looking for more options, settings, etc. Not to mention aluminum tig.

I bought a Miller Multimax 220 less than a week ago. I should have bought it from the start 3 years ago.

Buy once, cry once!
 

tarmy

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May 28, 2014
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Nor Cal
I got this years ago…best investment ever. I got one set of eyes and lungs…no way I am skimping on them.B76C2BC2-9F78-4C76-B1E5-394DF5B24A71.jpeg
 

boom_bap

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Joined
Feb 29, 2020
Messages
614
Location
Idaho
3m half mask with 2097s works good too, wish I could afford a papr. Probably should just buy one.. like you said one pair of eyes and lungs. $2k now is many saved later.
 
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