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Bench top belt sanders

Robinson1

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Joined
Jun 22, 2015
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834
Location
Kentucky
So I’m in the market for a new bench top belt sander. My 18 year old Craftsman is completely worn out, bad bearings, won’t hold adjustment and motor has gotten so weak you have the release belt tension to get it started. For a brief moment I considered trying to rebuild it but that really isn’t cost effective for a tool that was sub $200 new and at this point finding the correct bearings will probably be next to impossible.

This wasn’t by any means a high end tool and while it’s always been a bit underpowered I’ve always managed to accomplish what I needed with it. And honestly that underpowered complaint sometimes was handy as it allowed me to sand tiny little pieces that more powerful sanders would have jerked out of my hand and launched across the shop.

So with that mind set I figured it wouldn’t be hard to replace with a tool of similar build quality and specifications.

Boy was I wrong.

I started at harbor freight fully intending to buy the Bauer model for $109.99 and calling it a day. But when I looked over the display model it just looked cheap and flimsy.

So a checked out the larger 6x48 central machinery sander currently on sale for $279.99. Maybe the display model wasn’t assembled correctly but everything about it seemed to be a red flag. The disc was rubbing the table. The table seemed flimsy. The belt didn’t track correctly. It was pretty apparent that It would require a lot of fine tuning and shimming and probably a bit of grinding to get this thing to where it was even usable.

So I went across the street to lowes only to be told they didn’t stock any such tool but they had several options I could order off their website.

On the Lowe’s website I found a Dewalt DXBD4801 for $299 that looked suspiciously like a porter cable that had been painted yellow. That’s not necessarily a bad thing as PC produced some pretty decent home shop equipment back in the day but that day has come as gone. It had some good reviews but no one seems to know where it’s made. Everyone seems to agree it’s being rebranded by dewalt and while that part is true for just about every brand of low end wood working equipment I’m not exactly sure this thing would be a good buy.

Google returned a buck tools BD4801 for $211.90 I know nothing about the buck tools company. I didn’t even know they existed until they popped up on a search for stationary belt sanders. They get good reviews but having never seen one in person I’m kind of clueless and probably not willing to order unless someone more credible that shill reviewers says they are good.

So what’s left now is Vevor and Wen and a bunch of Amazon randomness with made up names which are probably no better hell probably not as good as anything I’d find at harbor freight. They are also priced quite a bit higher. Not impressed with that option.

This brings us to Grizzly and Shop Fox. Both fully and freely admit they rebrand tools. A couple of the models looking identical to sanders available on Amazon. Leaves me to believe all these sanders are made in the same 2-3 Chinese factories and painted different colors and sold at price points that are seemingly made up.

Actually the entire Grizzly business model seems to be similar to that of Harbor Freight where they buy tools from a number of different vendors and resell them.

And while we are taking about Shop Fox I have a w1717 sander that been the most disappointing tool purchase I’ve ever made for the woodshop. It was delivered damaged, the stand is atleast 6 inches too short for anyone average sized. It’s underpowered and yet is designed in such a way that it’s practically impossible to use without launching whatever you’re sanding across the shop. That or it stalls out instantly. How on earth your only two options are jerked out of your hands or stalls instantly make zero sense to me. The only thing I’ve found is good for is edge sanding. I should also mention I ended up having to buy the parts to repair the shipping damage as both Shop Fox and UPS were of no help. Well let me rephrase that Shop Fox told me to take it up with the carrier and UPS wanted me to jump through a bunch of hoops and submit multiple forms wasn’t worth it for $50 in parts.


Rikon offers a couple models that look like they should be Amazon rebrands. I really don’t know much about the Rikon company but I’m being lead to believe they are similar to Grizzly.

Now that we’ve exhausted the cheap options the next step in puts you well into the $1000+ range. At the end of the day this old craftsman that I paid less than $200 for did just fine for 18 years and I’m having a hard time understanding why I need to pay $1000+

At this point I’m pretty much thinking I should just buy the Bauer and worst case return it. My mind keeps telling me circa 2007 craftsman shop tools weren’t all that great to start with so if that one satisfied me I’m probably overthinking it.

TLDR: recommend me a stationary bench top belt sander that’s good enough for a hobby wood shop under $500
 

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Aaron_W

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Feb 6, 2018
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Northern California
A lot of the 4x36 belt disk sanders look like they come off the same assembly line, the Bauer is of that type.

Grizzly offers one that looks like a different design, maybe good? It has basically the same specs though and is $300. All of these seem to be 1/2 hp, not sure what makes one worth $109 and another $250.

I do have a bit of experience with Rikon tools, they have some good stuff and some cheaper stuff. On the whole I'd rate them better than just an Amazon rebrand. Rockler and Woodcraft do carry Rikon as one of their lower end brand options.

They offer a 4x36" belt sander which looks like what everybody else is selling, but they also offer one that looks more like a bench grinder conversion with a 3/4hp motor. A little more power and it has an 8" disk instead of the typical 6". Seems to run around $250 so not terribly crazy.

I've got a 6x48" Delta (1990s-2000s and no longer sold) that does seem to be a cut above the current batch, but that doesn't help you out much.


Have you considered one of the combination spindle / belt sanders?

The one sold by HD under the Ridgid brand has been considered one of the better options, but I'm not sure what is up with them recently. They changed the design about 2 years ago to one with a more open frame made by Delta which seemed to be even better, but then they put them all on clearance and seem to have returned to the older model (I believe these are made by Emerson). I scooped up one of the Delta made ones last year when they were marked down to $129. Not quite the same thing as a 4x36 belt sander and of course no disk, but it might work for you if you are just after the belt.

There are a lot of spindle sanders available under $200 but only a few that include a belt option. Bauer has one for $199 which has gotten decent reviews, but the Ridgid (both of them) seems to be more solidly built.


I don't know, but in your place if you prefer the 4x36 size I'd probably be looking at the Bauer since it is pretty cheap, readily available and HF has a good return policy if it stinks, but that 3/4hp Rikon looks like a decent option too.
I've become much more of a HF fan than I used to be, and have been pleased with the Bauer tools I've bought, but the Central Machinery name still has some baggage attached to it for me.
 
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PopcornSutton

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Joined
Jun 10, 2024
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800
Location
Northern Tip of VA
I bought a 1x30 sander from Harbor Freight for sharpening knives. It looks like it's now 60 bucks. I got a catalog from MSC a few days ago and the exact sander, with different paint, is 140! For what I do with it, t serves the purpose.
 

finn

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Mar 27, 2005
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The UP, God's country
Mine is a Tool Shop brand from Menards. Menards was relocating to a new location and this thing was sitting there on clearance. I didn’t expect much, but took a chance. It’s probably fifteen years old now and works great for my needs.

It’s a generic imported rebrand, I’m sure.

Bottom line is that I wouldn’t be afraid of the generic brands.

i never heard of Buck either, but that name has surfaced, with good reviews. Not sure if they’re legitimate, honest reviews, or product placement, though.
 

mikedodge

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Joined
Jun 27, 2017
Messages
2,841
I have two. The first one is on a stand and looks similar to that central machinery one. It is strong and works decently. Attached pic is similar one from online.

The other one is like that Bauer one but some other brand. Maybe an older silver Ryobi? I have 2 actually. There are dozens of different names on those ones. The problem with them is they have a little belt that breaks but the replacements are as common as the machine is. That's what was wrong with both of mine, the guy I got them from told me up front and I got them both for $20. I haven't used it much.23514219_1.jpgp_1000747387.jpgKC-705L-6_600x600_crop_center_1808b729-278b-49f7-8b2d-6250507fe13d_600x600.jpg4306B760329F630B62BB5479F9F6AEA5AF74374FEE3BBBCBC715B12A0E136003.jpegimages (11).jpeg61ZDCUcLdZL._AC_UF894,1000_QL80_.jpg
 

Steve_P

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Sep 15, 2010
Messages
5,185
I don't really have a recommendation, but just a couple of points. Ball bearings are mostly universal, so if you get the numbers off of them, or the dimensions, you can order replacements on McMaster if you want to repair what you have. If you're set on buying new, pay attention to the HP of the motor! It's not difficult at all to bog down a 4" or 6" belt with an underpowered motor. If I wanted something nice, I would look at Jet or Grizzly; sure, they're also imports, but they tend to be better quality and have at least some parts availability.
 

banditbigdog

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Jan 3, 2009
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Southeast
Still a work in progress, since the photo I’ve mounted it on a dedicated stand.
FB marketplace purchase, it was in a box disassembled.
It’s an old cast iron Toolcraft brand.
Not super heavy duty, but stout enough for my needs.
I added:
2hp 3 phase motor / driver. (Still has a good bit of torque at really slow speeds)
Sprockets / chain drive.
Additional bearing to support the drive roller sprocket
Steel plate to backup the area where the belt is being pressed against sander when using it.
Rubber sheet added to the drive roller.
Replaced the idler roller that has bushings with one that had ball bearings.
The motor / driver / stand / additional metal were free to me, even then I’ve put a bit of money in it and I’m not done yet.
From that angle it doesn’t make sense but I really like to work on a project and for the moment this is it.
I understand needing a tool and then turning that need into to a project are two different things.
There is some middle ground however depending on urgency / willingness to take on a used machine and modify it.

IMG_0749.jpeg

IMG_0925.jpegIMG_0924.jpeg
 
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RTM

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May 13, 2019
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SF Bay Area
I have a 10 yo Rikon 1x30 belt & Disk sander, bought at Woodcraft, and it’s horribly cheaply made. Belt centering is a crapshoot, it wanders all ever with no cause. The pressure platen wasn’t centered behind the belt, not parallel to the travel of the belt. Dust collects inside if I don’t attach a vacuum. Three Phillips sheet metal screws to change the belt. Vibrates while running. I really expected better from Woodcraft.
 

SARG

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Jan 25, 2011
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Just to mention ......... I have three of the 4x36 sanders & one of the HF 1x30 .......... transitioned over to 4 1/2 " hand grinders with flap discs and have not used the belt types for quite awhile.
 

liliysdad

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Jul 18, 2008
Messages
5,436
Just to mention ......... I have three of the 4x36 sanders & one of the HF 1x30 .......... transitioned over to 4 1/2 " hand grinders with flap discs and have not used the belt types for quite awhile.


This is a relevant thread for me right now. I’ve burned through two of the cheaper 4x36s in the last decade. I’m currently passively looking for a replacement, and want something just a little better. I figure I’ll run across something like a single phase Burr King at an auction or on Marketplace.

A handheld grinder is a horrible replacement for a good belt sander for deburring and chamfering. A flap wheel or sanding disc on a 90* die grinder is a lot better than an angle grinder, but both fall well short of a belt sander with a table.

I’ve sorely missed by belt sander since it died
 

DGersic

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Mar 12, 2017
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6,372
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DeKalb, IL
So I’m in the market for a new bench top belt sander. My 18 year old Craftsman is completely worn out, bad bearings, won’t hold adjustment and motor has gotten so weak you have the release belt tension to get it started. For a brief moment I considered trying to rebuild it but that really isn’t cost effective for a tool that was sub $200 new and at this point finding the correct bearings will probably be next to impossible.

I’d probably rebuild the one you have. Bearings are cheap, easily available in standard sizes. The motor may be fine, just being hampered at startup by excessive friction from the bad bearings.

I’ve had this Delta for about 30 years. Maybe longer. Don’t remember when I bought it, it was after the house in 1992.

IMG_8407.jpegIMG_8406.jpeg

If you’re not in a hurry, maybe watch for one of these on the used market. Mine doesn’t get a ton of use, but still works fine.

Rebuilding a $200 sander makes a lot of sense if the currently available options are insufficient or more expensive than you want to spend.
 

tarbellb

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Apr 17, 2011
Messages
5,776
Location
Oregon
This is your best cheaper ready to run belt option currently

1766680926489.jpeg


Add to that the 12" disc and your miles ahead of any combo under $1000

1766680997885.jpeg
 
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Jgaz

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Dec 16, 2016
Messages
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Location
AZ
So I’m in the market for a new bench top belt sander. My 18 year old Craftsman is completely worn out, bad bearings, won’t hold adjustment and motor has gotten so weak you have the release belt tension to get it started. For a brief moment I considered trying to rebuild it but that really isn’t cost effective for a tool that was sub $200 new and at this point finding the correct bearings will probably be next to impossible.

This wasn’t by any means a high end tool and while it’s always been a bit underpowered I’ve always managed to accomplish what I needed with it. And honestly that underpowered complaint sometimes was handy as it allowed me to sand tiny little pieces that more powerful sanders would have jerked out of my hand and launched across the shop.

So with that mind set I figured it wouldn’t be hard to replace with a tool of similar build quality and specifications.

Boy was I wrong.

I started at harbor freight fully intending to buy the Bauer model for $109.99 and calling it a day. But when I looked over the display model it just looked cheap and flimsy.

So a checked out the larger 6x48 central machinery sander currently on sale for $279.99. Maybe the display model wasn’t assembled correctly but everything about it seemed to be a red flag. The disc was rubbing the table. The table seemed flimsy. The belt didn’t track correctly. It was pretty apparent that It would require a lot of fine tuning and shimming and probably a bit of grinding to get this thing to where it was even usable.

So I went across the street to lowes only to be told they didn’t stock any such tool but they had several options I could order off their website.

On the Lowe’s website I found a Dewalt DXBD4801 for $299 that looked suspiciously like a porter cable that had been painted yellow. That’s not necessarily a bad thing as PC produced some pretty decent home shop equipment back in the day but that day has come as gone. It had some good reviews but no one seems to know where it’s made. Everyone seems to agree it’s being rebranded by dewalt and while that part is true for just about every brand of low end wood working equipment I’m not exactly sure this thing would be a good buy.

Google returned a buck tools BD4801 for $211.90 I know nothing about the buck tools company. I didn’t even know they existed until they popped up on a search for stationary belt sanders. They get good reviews but having never seen one in person I’m kind of clueless and probably not willing to order unless someone more credible that shill reviewers says they are good.

So what’s left now is Vevor and Wen and a bunch of Amazon randomness with made up names which are probably no better hell probably not as good as anything I’d find at harbor freight. They are also priced quite a bit higher. Not impressed with that option.

This brings us to Grizzly and Shop Fox. Both fully and freely admit they rebrand tools. A couple of the models looking identical to sanders available on Amazon. Leaves me to believe all these sanders are made in the same 2-3 Chinese factories and painted different colors and sold at price points that are seemingly made up.

Actually the entire Grizzly business model seems to be similar to that of Harbor Freight where they buy tools from a number of different vendors and resell them.

And while we are taking about Shop Fox I have a w1717 sander that been the most disappointing tool purchase I’ve ever made for the woodshop. It was delivered damaged, the stand is atleast 6 inches too short for anyone average sized. It’s underpowered and yet is designed in such a way that it’s practically impossible to use without launching whatever you’re sanding across the shop. That or it stalls out instantly. How on earth your only two options are jerked out of your hands or stalls instantly make zero sense to me. The only thing I’ve found is good for is edge sanding. I should also mention I ended up having to buy the parts to repair the shipping damage as both Shop Fox and UPS were of no help. Well let me rephrase that Shop Fox told me to take it up with the carrier and UPS wanted me to jump through a bunch of hoops and submit multiple forms wasn’t worth it for $50 in parts.


Rikon offers a couple models that look like they should be Amazon rebrands. I really don’t know much about the Rikon company but I’m being lead to believe they are similar to Grizzly.

Now that we’ve exhausted the cheap options the next step in puts you well into the $1000+ range. At the end of the day this old craftsman that I paid less than $200 for did just fine for 18 years and I’m having a hard time understanding why I need to pay $1000+

At this point I’m pretty much thinking I should just buy the Bauer and worst case return it. My mind keeps telling me circa 2007 craftsman shop tools weren’t all that great to start with so if that one satisfied me I’m probably overthinking it.

TLDR: recommend me a stationary bench top belt sander that’s good enough for a hobby wood shop under $500
Damn but I do agree with most everything you said in your post.

I have the 3/4 HP Bucktool 4" x 36" belt/8" disc and it does fine for light duty work. I think the higher HP models would be better though. If I had to do it over, I would get the 1 HP model - https://www.amazon.com/dp/B08LPX5CZW?tag=atomicindus08-20
I was hoping you’d reply here. I’m leaning toward trying the 1HP model based on your experiences
 
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R

Robinson1

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Damn but I do agree with most everything you said in your post.


I was hoping you’d reply here. I’m leaning toward trying the 1HP model based on your experiences
I’d somehow missed the 1 HP model it does look promising for the price
 

Jgaz

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tool_scrounge

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Oddly, I find the 1x42 tends to be the most used belt grinder in the shop. Older used Delta/Rockwell, Emerson/craftsman, Dayton, etc are built like tanks. In So. Cal they pretty cheap if you look around. Here is the latest Dayton I picked up for $20 recently.
 

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Nutria

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Oddly, I find the 1x42 tends to be the most used belt grinder in the shop. Older used Delta/Rockwell, Emerson/craftsman, Dayton, etc are built like tanks. In So. Cal they pretty cheap if you look around. Here is the latest Dayton I picked up for $20 recently.
I have one of those, plus a parts machine, both Deltas. I use it a lot. But Robinson may need the extra width.
 

Jgaz

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Oddly, I find the 1x42 tends to be the most used belt grinder in the shop. Older used Delta/Rockwell, Emerson/craftsman, Dayton, etc are built like tanks. In So. Cal they pretty cheap if you look around. Here is the latest Dayton I picked up for $20 recently.
Love that. I’d LOVE a Burr King but……..
 

drmarkr

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Still a work in progress, since the photo I’ve mounted it on a dedicated stand.
FB marketplace purchase, it was in a box disassembled.
It’s an old cast iron Toolcraft brand.
Not super heavy duty, but stout enough for my needs.
I added:
2hp 3 phase motor / driver. (Still has a good bit of torque at really slow speeds)
Sprockets / chain drive.
Additional bearing to support the drive roller sprocket
Steel plate to backup the area where the belt is being pressed against sander when using it.
Rubber sheet added to the drive roller.
Replaced the idler roller that has bushings with one that had ball bearings.
The motor / driver / stand / additional metal were free to me, even then I’ve put a bit of money in it and I’m not done yet.
From that angle it doesn’t make sense but I really like to work on a project and for the moment this is it.
I understand needing a tool and then turning that need into to a project are two different things.
There is some middle ground however depending on urgency / willingness to take on a used machine and modify it.

IMG_0749.jpeg

IMG_0925.jpegIMG_0924.jpeg
We can be friends....
 

drmarkr

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Did it! Just don't forget the cost of the controller and the motor!

The 1x Kalamazoo get used almost every day for something or another. The Black & Decker disc/belt combo is from the '80s and still running strong. It also gets used near daily. I built the 2x because I had visions of doing some blade grinding. I used it for that maybe once, but it still gets used all the time for other fabrication needs.20251225_124137.jpg
20251225_124133.jpg20251225_124120.jpg20251225_124116.jpg20251225_124109.jpg
 

seber

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We had that Kalamazoo model on the factory floor for years. It got turned on probably 100 to 200 times a day. Never saw it glitch. The maintenance dept. got tired of replacing belts and just left a box of them by the machine.
 

MongoTA

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CT
What I'll offer is a little on the large end size-wise, but several years ago at auction I picked up a Wilton 6x48 with a 12" disc.

I'm shocked at how often I use it, often times every day I'm in the shop. I want to say it was less than $400. I love this thing so much I came close to buying a second one at auction just to have different grits available. I never pulled the trigger on a second one but they (Wilton and comparable versions) have gone in the $250-$800 range depending on auction.

I use it for wood and metal.

wilton.jpg

I have a Kalamazoo 2x48, also from auction. I only use that for metal.

Both have done more than I could have ever expected of them. Excellent machines.
 

gatewaysysop

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Arizona
TLDR: recommend me a stationary bench top belt sander that’s good enough for a hobby wood shop under $500

Just my $.02, but for that kind of coin, you should be able to find a nice vintage piece (or two), no? I got my Craftsman 6x48 for half of that, including the stand and after I paid the guy an extra $100 to meet me half way, since he was in another city. I'd do it again in a heartbeat. Hell for that kind of coin you could buy several pretty nice vintage 6x48 machines I'd think. There was a thread on these a while back, you can find it here, if it helps.

I'm not a Luddite and I do buy new stuff, but I favor older, well made machines that I can service and repair. The old Craftsman will outlive me and has done everything I needed it to do since acquiring it in 2019. I could always put a bigger motor on it if the 1/2 HP wasn't enough, or swap out the pulleys, or both. Not sure that'd be as easy (or feasible) on some newer machines.
 

BTL-A4

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Feb 28, 2018
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Santa Clarita
I have a Buck Tools BD4801 8" disk/4" wide belt sander. Works fine. I'd never heard of the company either, but it has worked well for the past several years. I got it used on FBMP. It replaced a smaller Craftsman one.

Happy Holidays!
 

Aaron_W

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Northern California
This is a relevant thread for me right now. I’ve burned through two of the cheaper 4x36s in the last decade. I’m currently passively looking for a replacement, and want something just a little better. I figure I’ll run across something like a single phase Burr King at an auction or on Marketplace.

A handheld grinder is a horrible replacement for a good belt sander for deburring and chamfering. A flap wheel or sanding disc on a 90* die grinder is a lot better than an angle grinder, but both fall well short of a belt sander with a table.

I’ve sorely missed by belt sander since it died

I have Grizzly's 2x42" grinder, which I got on sale about 2 years ago. It is not without its faults but its not bad grinder and I feel it offers more than the bench grinders with a belt added. For one thing it can be used horizontally and vertically like many 2x72" grinders.
With a bit of work it can be a very nice grinder for general metal working clean up. The one mod I consider mandatory is replacing the platen. It just comes with a stupid stick on rubbery pad, but replacing that with ceramic glass or steel isn't difficult or expensive.

I got mine on sale for less than $300 but the price has gone up significantly. The sale price is now more than full price when I bought mine.

Still with many of this type being $1000+, $400 makes it a lot more accessible. I also like it because it a 2x42 is much more compact than the many 2x72 grinders and I am space limited. It's no Burr King, but its not $3k either. ;)

I have the 3/4 HP Bucktool 4" x 36" belt/8" disc and it does fine for light duty work. I think the higher HP models would be better though. If I had to do it over, I would get the 1 HP model - https://www.amazon.com/dp/B08LPX5CZW?tag=atomicindus08-20

This looks exactly the same as the Rikon one I posted. I imagine just one more tool being sold under a bunch or brands.

Just my $.02, but for that kind of coin, you should be able to find a nice vintage piece (or two), no? I got my Craftsman 6x48 for half of that, including the stand and after I paid the guy an extra $100 to meet me half way, since he was in another city. I'd do it again in a heartbeat. Hell for that kind of coin you could buy several pretty nice vintage 6x48 machines I'd think. There was a thread on these a while back, you can find it here, if it helps.

I'm not a Luddite and I do buy new stuff, but I favor older, well made machines that I can service and repair. The old Craftsman will outlive me and has done everything I needed it to do since acquiring it in 2019. I could always put a bigger motor on it if the 1/2 HP wasn't enough, or swap out the pulleys, or both. Not sure that'd be as easy (or feasible) on some newer machines.

Yeah, I lean towards vintage for benchtop / stand based tools too, but I'm lucky enough to live in an area where they are fairly common. I was given the Delta 6x48" belt sander I have. I'd love to have the 1940s version instead, but free is nice and it works too well to give me the motivation to hunt down, move and restore one of the old cast iron models.

I'm not sure there really is a "good" vintage 4x36 to even look for. Although it is a handy size, it seems like it was mostly born out of the push to cheapen tools.
 

Dig Doug

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Apr 16, 2018
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1,125
Great Thread - I’ve been looking for a few months. Havent really seen anything that is worth while for under $500

Been eyeing the 2x48 Kalamazoo
they have one at work and I’ve used it a few times



IMG_3059.jpeg
 

NUTTSGT

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Northern Central Ohio
Take a look on Govdeals. If you were closer, I would say HGR.

You can find stuff like this
I was busy earlier when I made this post. Keep your eyes out and don't rush the purchase if you don't "need" it right now. A deal will come along. This is the one I found 90 minutes away from me, online at a liquidator, for $200.


1766706085378.png
 

liliysdad

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Jul 18, 2008
Messages
5,436
I have Grizzly's 2x42" grinder, which I got on sale about 2 years ago. It is not without its faults but its not bad grinder and I feel it offers more than the bench grinders with a belt added. For one thing it can be used horizontally and vertically like many 2x72" grinders.
With a bit of work it can be a very nice grinder for general metal working clean up. The one mod I consider mandatory is replacing the platen. It just comes with a stupid stick on rubbery pad, but replacing that with ceramic glass or steel isn't difficult or expensive.

I’ve always had the cheapie 4x36 sanders because…well….theyre cheap. I like the idea of the 2x, and can absolutely see the benefits. Thanks!
 

tarbellb

Well-known member
Joined
Apr 17, 2011
Messages
5,776
Location
Oregon
This is the one I would be tempted to try


1hp/ 7amps is probably the bare minimum I would consider for a 4-6" wide belt

it WILL bog down, wood or metal
 

gimpyrobb

Well-known member
Joined
Feb 11, 2015
Messages
217
Location
Cincinnati
I’d probably rebuild the one you have. Bearings are cheap, easily available in standard sizes. The motor may be fine, just being hampered at startup by excessive friction from the bad bearings.

I’ve had this Delta for about 30 years. Maybe longer. Don’t remember when I bought it, it was after the house in 1992.

IMG_8407.jpegIMG_8406.jpeg

If you’re not in a hurry, maybe watch for one of these on the used market. Mine doesn’t get a ton of use, but still works fine.

Rebuilding a $200 sander makes a lot of sense if the currently available options are insufficient or more expensive than you want to spend.
I have this one too, been pretty happy with it!
 

MichaelP

Well-known member
Joined
Jul 27, 2009
Messages
952
Location
IL/WI border
Look into Multitool grinder attachments. If you have a decent bench grinder, you install this attachment in place of the right side stone. It runs 2"x36" belts and also has 7" disc sander.


I have one by Blue Point (model MLT100) installed on my Wilton (US made) 1hp 8" grinder, and this is, by far, the most used belt sander of mine for over 20-25 years. It looks identical to the Multitool linked above, but has a miter table for disc grinding which Multitool also sells as an accessory. I, personally, don't like discs, so when I need a miter table, I use a different belt sander of mine, an old GE 1hp 3-phase pedestal begemoth with vertical 4" belt. 90% of my work calls for contact wheel use, but the attachment also has a platen and slack belt areas when you need them.

Both sanders are impossible to bog down unless you do something really stupid to achieve the goal.

I also have a 4" belt/6" disc Craftsman somebody gave to me, and I wouldn't touch this POS with a 10-ft pole. It's used once or twice per year when my wife asks me to smoothen the bottoms of some pieces of her pottery. Boy, I hate this flimsy toy! This is a typical example of what they sell in HF calling them "buffers", "belt sanders", "bench grinders", "lathes", etc.

For the belts, I prefer Zirconia ones. They cut well and last much longer.

P.S. When I mention HP, I mean real horses, not the Chinese ones.
 
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