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Best Extension Cord

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Mar 18, 2020
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Arlington, VA
I’ve got a bunch of extension cords, some that work great and others that are too rigid so they get tangled up really easily. Haven’t bought a new one in a long time but wanted to get a 100 ft cord that is easy to unravel and to roll back up. Any recommendations on a durable, flexible cord that can be used outside? Nothing crazy expensive, just looking for general use. Thanks!
 
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LB-1911

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I’ve got a bunch of extension cords, some that work great and others that are too rigid so they get tangled up really easily. Haven’t bought a new one in a long time but wanted to get a 100 ft cord that is easy to unravel and to roll back up. Any recommendations on a durable, flexible cord that can be used outside? Nothing crazy expensive, just looking for general use. Thanks!

Worth a look -
Flexzilla® Pro 12/3 Heavy-Duty Outdoor Extension Cord
Model Number: FZ512835

https://www.flexzilla.com/power/extension-cords/

:beer:
 

JamesW84

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theoldwizard1

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Haven’t bought a new one in a long time but wanted to get a 100 ft cord that is easy to unravel and to roll back up. Any recommendations on a durable, flexible cord that can be used outside?

First issue is, how do you roll up your cord ? If you use the "around thumb and elbow" you are adding a huge amount of twist in the cord which will eventually kill it. Google "cable over under".

Second, any decent cord will have its rating stamped into the outer sheath. SJOOW is the best. (SOOW is overkill. It has thicker insulation (rated for 600V), costs more and is more difficult to manage.)

Stay away from anything that has ST or SJT as the first 2 or 3 letter. They are much stiffer, especially in cool.cold weather.
 

theoldwizard1

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How much power do you need, what are you running.

Good point ! Most carpenters who are stilling using corded saw are using 16 gauge cord, sometime up to 200' or more ! It they can get the blade to "spin up", then momentum helps a lot.
 

Norcal

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Much easier to deal with 2-50' cords then 1-100', same applies to hoses, any of the orange cords sold by the big box stores are worth whatever their scrap value is. Any 16 gauge cord is just a lamp cord...
 

thickhead

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https://www.amazon.com/gp/product/B004QXUCDM/ref=ox_sc_saved_title_10?smid=ATVPDKIKX0DER&psc=1
I picked up this Southwire 100’ in the U.S. colors so I always knew it was my cord and someone couldn’t claim it. Figure nobody I know would be stupid enough to buy a red, white and blue cord! Easily the best cord I have ever bought - compared to the stuff you see in big chain stores.

Also for what its worth it does fit on the larger Bayco cord reel.
https://www.amazon.com/dp/B0000BYBVT/ref=psdc_495306_t2_B000GAS3K8
 
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sberry

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Contrary to popular belief a guy can rip a roof sheel or zing off a 2x4 from 100 ft of 16, same for a light leaf blower. We use 16 for 99% of the work. Sometimes I got to wonder how it all doesn't burn up?
Every use of a cord isn't 20A, almost none is. Big difference in guys building pole barns at 150 ft than general utility use,,, think stuff like that would be obvious but I guess not. What's even more amazing a lot of this is from guys should know better.
Even with a common circ saw,,, big difference zinging off a 2x4 than ripping long heavy oak planks. Difference between a 4 1/2 grinder than an air comp or welder at 100 ft.
Got to wonder about load calc, guy can do that for a garage with a dozen things in it but can't seem to do it for a common cord and 1 appliance.
 
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Wanna Ride

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First issue is, how do you roll up your cord ? If you use the "around thumb and elbow" you are adding a huge amount of twist in the cord which will eventually kill it. Google "cable over under".

This^^. Absolutely best method for cords and cables! Elbow to wrist wrapping cords and cables is the guaranteed way to make a crazy, twisted mess out of them. And tying the ends in a knot, in hopes of keeping them from coming unplugged, just destroys the strands inside. You can buy Velcro ties at Home Depot, that can wrap around a male/female joint to keep them from coming disconnected.
 

sberry

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We somehow lump 100 ft and 200 in to the same formula. There is some difference in use between 25 and 100,, and then duty cycle. 13A for a few seconds or 20A continious. Good share of tools, probably most have 16 cord on them. Whole reason they invent 14 is for that stuff over 50 ft or so.
 
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OP
M
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Awesome, thanks everyone for all the suggestions. I appreciate the insight and will take a look at the links as well as the advice on rolling up the cord.
 

yyc_ranger_4x4

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I've built a ton of cords using 16/3 and 14/3 SJOOW. Remains easily flexible in -30*C winters and have withstood anything I've thrown at them. Also run them in the service van as they're easy to fix if something does happen.
 
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Zeke

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Much easier to deal with 2-50' cords then 1-100', same applies to hoses, any of the orange cords sold by the big box stores are worth whatever their scrap value is. Any 16 gauge cord is just a lamp cord...
I carry four 25 footers and a 50, all 12 ga. Often I will have 2 of the 25's running to 2 tools. I have a hub as well. If I needed to, I could run 25, 50 or 75 feet and still have multiple cords at the immediate work site.

And then there are the twist locks for commercial work. I've got 300' feet of those, some 10ga. I also have a generator if the combined 450' isn't enough. :eek: :D

I've got no use for a 16 ga. cord except for yard work.
 

Bert_

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I use #14 most of the time. Really no need for #12 unless you're running a big 120v air compressor or something. The lighter cord is so much nicer to handle. Even #16 will run a lot of tools under 50'.

I do have a couple sjow cords that are nice in the cold. Most of them are whatever was on sale. 50' is a good length, you can always plug them together. 100' is a pain to wrap up.
 

sberry

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I use #14 most of the time. Really no need for #12 unless you're running a big 120v air compressor or something. The lighter cord is so much nicer to handle. Even #16 will run a lot of tools under 50'.

I do have a couple sjow cords that are nice in the cold. Most of them are whatever was on sale. 50' is a good length, you can always plug them together. 100' is a pain to wrap up.

I been doing this long enough that it's almost or is automatic to rate the load to the cord. I got a couple 12, very rarely use one. Have about a dozen 16/25, could use a couple more 50 as my buildings are big. Seems I still look for more. I was in a drug store some time back, had 10 ft on sale for couple bucks, I bought 2 or 3, should have spent 20$ on them.
 

Bert_

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I been doing this long enough that it's almost or is automatic to rate the load to the cord. I got a couple 12, very rarely use one. Have about a dozen 16/25, could use a couple more 50 as my buildings are big. Seems I still look for more. I was in a drug store some time back, had 10 ft on sale for couple bucks, I bought 2 or 3, should have spent 20$ on them.

Those little 10 or 15' cords are handy. I've got one and use it a lot. It never gets tangled from throwing it around in the truck and it's quick to grab. No need for even a 25'er when the outlet is only a few feet away.
 

sberry

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Yes, I kicked myself after, the couple I got went fast I got a couple in black, I might find one and trade for orange, so much easier to spot.
 

MeentSS02

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Recently, I've liked sourcing portable cordage and plug ends and just making my own. I've made a couple out of SOOW, and as was already mentioned earlier in this thread, it is totally overkill unless you are going to be doing something like driving over it constantly. The stuff is super thick, so a long run of it would be hard to store. I'll be using SJOOW from now on, which is substantially thinner, and slightly cheaper per foot.

Either way, SOOW is really, really nice cord. It'll outlast me for sure.
 

andyvh1959

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First issue is, how do you roll up your cord ? If you use the "around thumb and elbow" you are adding a huge amount of twist in the cord which will eventually kill it. Google "cable over under".

I made the mistake way back at age ten, of helping dad by coiling up the extension cords and air hoses using the thumb to elbow system. Dad promptly stopped me, to "DONT DO THAT!" But he explained why, showed me how to coil the cord or hose to work with the internal structure of the cord/hose, and to this day none of my 100' or less cords, or air hoses, are wrapped up like two snakes fighting over a mouse.
 

sberry

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The drilling and portable sawing is mostly battery powered. We use 4 1/2 electric grinder and battery charger mostly. Often is different than load demanding,
I can still find myself looking for a cord on occasion. It's not looking for a bigger or better one. I am looking for one for a battery charger or to extend a light on occasion. More cords. People like to leave cords where they used them last. If a guy has 25 and needs 50 then it takes 2 25s. In my van I carry a 50 12 and a 16/25 and 2 if I am going to get busy. The 12 will do the work of a smaller cord and will work for welding.
 
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MeentSS02

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SOOW is over kill for sure, but it will probably last 2 lifetimes !

I probably should have paid closer attention to the diameter of the cordage when I bought it...oh well, too late now.

This is what I ended up with:

Extension-Cords.jpg


The top two are 12/3 SOOW, 20' each.

The bottom one is a 10' 10/3 SOOW, made specifically for a table saw that didn't seem to like being run on one of my existing extension cords.
 

JamesW84

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Every use of a cord isn't 20A, almost none is. Big difference in guys building pole barns at 150 ft than general utility use
true about a lot of things, though. I don't need an overhead door bigger than 8x7 most of the time, but it's nice to have when I need it.

Might as well spend a few more bucks up front and get 12 ga cords than cheap out on 16 ga and have to buy 12 ga later when you need it.
 

sberry

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True if a guy wants to have only 1 cord and drag a 12 for little chores. Be different if the 16 and the 12 cost the same. I lost a 12, I did buy another but,,, if I buy new it's most likely light, it's for convenience. I was doing a job for a guy, I kept charging new cords to him, never said a word, he would take them and I buy another. He didn't need better, he needed more.
 

theoldwizard1

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This particular style of cord end is very nice and works well for heavier gauge wire but they are VERY EXPENSIVE !

Capture.JPG

For 14 gauge and 16 gauge cordage I like Leviton 3W101 and 3W102. Various colors are available.
 

sberry

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No one is suggesting we under power but the point of knowledge is to be able to make informed decision and be adequate. Not that it hurts to use a bigger cord but like so much n these forums the duty is wayyyyyyy over rated, the demand or load calc. Seems many have a hard time getting past that because they plug in to a 20 circuit it's the load. One of the main reasons for 12 cord is multiple outlets. Very few loads from a single tool require 12. The welders and air comps, even heavy saws come 14. Obviously the longer the more of a factor but I have welded 50 ft 14, even actually measured drop, it's some but in most cases not a great factor.
Another consideration is short circuit requirements but also possible continious duty. I had a comp have a problem where I couldn't see or hear it, the thing would run ok 16/25 but,,, if it stuck on the cord not heavy enough if it had to run constant. In this case it wouldn't have been a big deal but this is a bit about theory and common good practice.
Get no argument from me about door size, bitty doors are problematic and a guy can't pick up and change it. It's also a matter of duty cycle, it's one thing to wedge a car thru a small once in a month or a year but if a guy is driving thru them several times a day a 10 gets tight.
 

sberry

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Overloads can really spike the current draw, burn up the tool with either cord. Engineering can prolly splain it better, I am surprised on occasion it doesnt trip the breaker. Tools are different, not all react exactly the same. Sometimes the bigger wire seems to let it draw so much more? But I ain't all sure, not enough study or examples under controlled situation.
 

techieman33

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I have two US Wire and Cable 100' 12awg yellow cords and like them a lot.

They do get a little stiff in cold weather, but not too bad.

I have one mounted on a hose reel on the wall in my garage. Makes it super easy to roll up, even cold.

I bet the blue ones are even better

If your going to leave it on a reel make sure keep an eye on it and your not getting near it's rating. They can overheat and cause bad things to happen.

Whoever invented the CordWheel, IMHO, deserves to be rich.

They deserve to be shot. They take up to much space. And it takes to long to get a cable on and off of them. If you know how to properly over and under a cable and have a little practice you'll be much faster than using one of those stupid things.


I probably should have paid closer attention to the diameter of the cordage when I bought it...oh well, too late now.

This is what I ended up with:

Extension-Cords.jpg


The top two are 12/3 SOOW, 20' each.

The bottom one is a 10' 10/3 SOOW, made specifically for a table saw that didn't seem to like being run on one of my existing extension cords.

Just so your aware the metal quad boxes aren't allowed anymore. Your supposed to use rubberized boxes like these. https://www.oawindsor.com/

This particular style of cord end is very nice and works well for heavier gauge wire but they are VERY EXPENSIVE !

Capture.JPG

For 14 gauge and 16 gauge cordage I like Leviton 3W101 and 3W102. Various colors are available.

The Hubbell plugs are more expensive, but they're worth it IMO. Everything else is more frustrating to work with. Especially when you work in a theater like me and have to take the apart for inspection on a regular basis.
 

mike93lx

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If your going to leave it on a reel make sure keep an eye on it and your not getting near it's rating. They can overheat and cause bad things to happen.

Good point, but not a concern for me. I typically pull it out most of the way so I can pull it wherever needed. If I am just working inside the garage, I plug in a 25' 12 gauge or a smaller cord
 
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