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Bonding screw stripped in panel

jhcrowman

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Jan 3, 2020
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Franklin, TN
Installing a new 200 amp service panel and when tightening the bonding screw on the neutral buss, the screw just spins and won't bite into the panel case. I guess I cranked down on it too much?
If I understand NEC 250.28 I should be able to add a bonding strap in its place, correct? see picture as an example.
I'm assuming I'd have to drill and tap either 8/32 or 10/32 depending on the screw size on the strap to get the correct number of threads in the metal case? Or would a self-tapping machine screw work just as well?
I'd appreciate any suggestions.
thanks!
 

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rlitman

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If the screw is an 8-32, just run a 10-32 tap in the hole and buy a green 10-32 screw to put in its place.
 

sberry

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No self drilling screws. I might say yes to a chunk of wire between bars. Put in ground bar which I like to do sometimes anyway depending on the style of panel. I added a bar to a panel job recently, it was so congested it let me take out a gob of wire and get the neutral spaces back I needed.
 
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sparky 1971

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I had one strip out on me once. I just jumped a piece of #4 copper from the neutral bar to the ground bar. Do you still have a little piece left from the ground rods?

I would try pushing hard on the screw while turning it first. They are a ***** to get started sometimes. (post #4)

The panel isn't thick enough to use that screw. Two threads need to make contact with the panel. That is why there are the raised "*******" on the back wherever there are screws that go through it.
 
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wyliesdiesels

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Modesto, CA
are you using the same length screws as pictured? If so, it looks a little short since the neutral bar is on an insulating riser.
 
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jhcrowman

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I posted a picture on the first post - it shows as an attachment instead of an imbedded image.
I pushed hard on the screw while turning - it just gets to the point where it starts to feel tight and goes loose again. There's another panel right next to this one and I didn't have any problems tightening that bonding screw.
I'm pretty sure the screw is 10/32. I've opened a case with Siemens to see if their tech support has any suggestions.
I like the suggestion to run #4 solid between neutral bar and ground bar. 250.28 does say the bonding jumper shall be a "wire, bus, screw, or similar suitable conductor". That would be the easiest solution by far. I'll run that by the inspector to be sure he's okay with that.
thanks all!
 

bubinga

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I posted a picture on the first post - it shows as an attachment instead of an imbedded image.
I pushed hard on the screw while turning - it just gets to the point where it starts to feel tight and goes loose again. There's another panel right next to this one and I didn't have any problems tightening that bonding screw.
I'm pretty sure the screw is 10/32. I've opened a case with Siemens to see if their tech support has any suggestions.
I like the suggestion to run #4 solid between neutral bar and ground bar. 250.28 does say the bonding jumper shall be a "wire, bus, screw, or similar suitable conductor". That would be the easiest solution by far. I'll run that by the inspector to be sure he's okay with that.
thanks all!
This is a Main Right?
 

sparky 1971

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Central Iowa
I posted a picture on the first post - it shows as an attachment instead of an imbedded image.
I pushed hard on the screw while turning - it just gets to the point where it starts to feel tight and goes loose again. There's another panel right next to this one and I didn't have any problems tightening that bonding screw.
I'm pretty sure the screw is 10/32. I've opened a case with Siemens to see if their tech support has any suggestions.
I like the suggestion to run #4 solid between neutral bar and ground bar. 250.28 does say the bonding jumper shall be a "wire, bus, screw, or similar suitable conductor". That would be the easiest solution by far. I'll run that by the inspector to be sure he's okay with that.
thanks all!

I would just put the #4 jumper on and forget about it. If the inspector asks about it just tell him what happened. Otherwise, don't say a word.

As far as Siemens, they will probably offer to send you a new panel. I wouldn't want to go to the work of changing it out over a stripped screw hole.
 
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