I did this project last summer and just finally getting around to share the process. I needed a 10' workbench 30" deep for my restored Lista & Lyon cabinets. Pretty tough size to come by in butcher block. I found a guy selling sections of bowling alley. I'm particularly fond of restoring old stuff, so this is right up my alley (thanks, I'll be here all week).
I wanted 10' long section and butcher block gets REALLY expensive over 8'. This is fir, with a thick hard maple edge I added to the front. Bowling alleys are only maple for the first 8 feet or so and again I needed 10' so I went for a pine section. Funny thing about these is they are not glued together. They are nailed together dry. Then they have thick pieces of oak 2x4 again nailed to he bottom to keep it together. So I routed in 3/4"x4" pieces of white oak to stabilize it. They are 42" wide and I only needed 30 inches, so I just split it apart. Came apart really easily. I used Bona Mega floor finish. This thing is incredibly heavy, it is everything for 2 strong guys to handle. Maple in this size would be ridiculous. It was a really fun project. I'll make a separate post sometime about restoring the Lista and Lyon cabinets, but they turned out great too.
I wanted 10' long section and butcher block gets REALLY expensive over 8'. This is fir, with a thick hard maple edge I added to the front. Bowling alleys are only maple for the first 8 feet or so and again I needed 10' so I went for a pine section. Funny thing about these is they are not glued together. They are nailed together dry. Then they have thick pieces of oak 2x4 again nailed to he bottom to keep it together. So I routed in 3/4"x4" pieces of white oak to stabilize it. They are 42" wide and I only needed 30 inches, so I just split it apart. Came apart really easily. I used Bona Mega floor finish. This thing is incredibly heavy, it is everything for 2 strong guys to handle. Maple in this size would be ridiculous. It was a really fun project. I'll make a separate post sometime about restoring the Lista and Lyon cabinets, but they turned out great too.




