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Broke my air compressor - need advice

Jon_E

Well-known member
Joined
Aug 19, 2015
Messages
575
Location
Southwestern Vermont
Not sure this is the right sub-forum to post this, so mods, move it if it needs to go.

I decided to do one last thing yesterday before the snow in New England hit us. My 1940 vintage Kellogg air compressor had been sitting on a pallet in my garage for at least a year and I had built a dolly to make it mobile. It's not being used, I need to do some restoration and rebuilding. Well, I rigged it with some chains to my tractor loader, and I screwed up the rigging and the damn thing spun around and the muffler hit the pallet and broke off.

So I re-rigged it, got it on the dolly and then checked the damage. I thought the muffler itself had broken but it was actually the head casting. The head casting and the muffler each have a female pipe thread and they are connected by a short pipe ******. The head casting lost two or three threads and the ****** broke out of it. Muffler was intact. So I have a broken casting and the piece that broke off.

How do I fix this? The first thing that came to mind was brazing the casting back together, but that requires a level of expertise I don't possess or know anyone who does. I also considered epoxy or JB Weld, but I am leery of using essentially glue to fix a metal casting. It doesn't affect the functionality of the machine, but it would be nice to have it restored to good condition again.
 
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Plastikosmd

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Joined
Nov 17, 2016
Messages
1,254
Pics would help
Likely involves brazing/weld (nickle rod)/ threading deeper if possible or machining out damage and recut. I have used them all. Also check eBay or fb market for head
 
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LS6 Tommy

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Joined
Dec 27, 2013
Messages
26,162
Location
Northern NJ
If the rest of the threads are OK, you may be able to get the right size tap and rethread it a little deeper to open up the taper a bit and reuse the existing ******.

Tommy
 
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