^ I'm partial to the accidental drips of coolant into the mouth...
LOL.

I have no criticism concerning your welds. I have always been a much better grinder than a welder. At least you got the penetration required to make it a good weld IMO.
Back in the day when I did more body work That's exactly how we went about making a repair patch. We had to be basic as we had limited money to spend on fancy tools. I'll be looking forward to the finished product.![]()


Bought some sanding discs and a few extra die grinders to have a tool for each type attachment: burr, rock, cutoff wheel etc. Also bought two trolleys for the crane. I think one on each side will be handy for lifting car bodies. I might be wrong.![]()
Looks like someone was having some fun![]()
Andy, do you have two right hands? Looking at the picture of you holding patch panel, it does.
I've used that hammer and dolly set several times for general metal shaping projects. Little on the heavy side compared to a Martin (wood handle) but worked well for my projects. I'm just beginning metal shaping and it's amazing what a lot of light hammer blows can do to move metal.
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However in reality I am left handed so it is natural to take a photo with my left hand.Andy, that looks like my shopping cart when I go in for a free tape measure.



Looking great!
Had a little fun today replacing the horn relay in the '69 Camaro with a repro. Of course, the key buzzer (part of the relay) doesn't work in the knock-off repro. I removed the metal housing of the original relay, and surprisingly the internal contacts look pretty good. With a little burnishing (and a lot of de-rusting of the housing), I think I'll just re-use it and return/pitch the lousy repop.
I should've just rebuilt the original the first time through. Trying to "save time" ended up costing time. LOL.


Andy, I think you are getting close to enough but one HF tool is missing. You need one (or two) of their small air belt sanders (https://www.harborfreight.com/38-in-belt-air-sander-60627.html). I own two because the spring popped out of the tensioner when I was using it outside. I couldn't find the spring so I tried to order one from HF. No luck so I bought a second belt sander, measured the spring and ordered several online.Let's see, I've got a right hand, and Bob by brother has a right hand. So I guess I do have two right hands!However in reality I am left handed so it is natural to take a photo with my left hand.
Did take inventory of air tools (not including three impacts and a ratchet)
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I've probably got enough for just me![]()
As a disabled hvac tech heavy on the control end I always hated being told what a guy can fix as far as relays and controls the boss's answer is always NOTHING sell them new then we are not responsible and as fast as new wears out if the warranty is 12 months give me another $300 for a new one! when a plastic rivet that tipped the relay sideways during shipping can be cut off and a $7.00 relay can be popped in.
One of my grandsons is heavy into the remote controlled car thing, He has a battery operated starter that contacts the wheels to start the motors turning, the company that made it went out of business about 4 months after he bought it and the contact points fried out. A common problem in this particular model did some looking found some old A/C contactors in a box. Took a contact pad off did a little shaping brazed it on, then did the other contact point when it failed a couple months later. It was some kind of hi torque starter for these little things and that same problem is why they all failed. three years later he is in demand at the races because his hi torque unit is about the only one that will start a problem car. but a shop do that 5 minute fix never
Nice work on the metal Andy. I have tried to dabble in the heating and shrinking and it is definitely a skillset that takes time and patience. I really didn't enjoy it that much.
My first attempt was on the roof of the 64'. It had two places where it looked like someone had dropped a bowling ball. I welded studs all in the center of the craters and then heated the edges of it and pulled with the slammer until they popped out. Then I had to massage them a bit. Much better than before but not perfect by pro standards. I finished them off with some mud.
Bret
Andy, I think you are getting close to enough but one HF tool is missing. You need one (or two) of their small air belt sanders (https://www.harborfreight.com/38-in-belt-air-sander-60627.html). I own two because the spring popped out of the tensioner when I was using it outside. I couldn't find the spring so I tried to order one from HF. No luck so I bought a second belt sander, measured the spring and ordered several online.
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Harbor Freight used to sell a terrible version with spot welded steel brackets instead of the aluminum casting. It's the second tool from the left (even if they are giving it away free, don't take it -- the belt stays on for 0.250 seconds and you have to try to adjust the tracking over and over):
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If your triple plug is at capacity, HF also sells an electric one (https://www.harborfreight.com/53-amp-12-in-heavy-duty-bandfile-belt-sander-62863.html).

Contrast this to how I deal with my '13 Mustang. If a part is wonky, I replace it, since FoMoCo has invariably revised the part to make it less crappy. ;-)Surprising how even parts that are not all that old (69 is not old in my world) are rebuildable. But then I was doubly surprised when a relay went bad in my 06 Honda Accord. A/C relay and it was hot, I stopped by a shop to get it diagnosed and then replaced. Little plastic box. Local autoparts didn't have one so the shade tree mechanic broke it open and cleaned the contacts. I was impressed and really hated to replace it after the great job he did. Dumb me figured it was electronic inside. I did replace it, $7.00, but it worked the two weeks I needed it to until I could get to it. And, he didn't charge me, said his boss would not approve so better to just let it go, told the office he couldn't fix it.
Andy, I like having pigtails on my air tools so the big quick connect isn't adding its weight to the tool and the ********* donut isn't banging into the piece I'm working on. The HF pigtails are OK but they don't last a long time. At $5 to $6 each I consider them consumables and keep a few new ones in my air hose drawer (I may have too many air hoses).Do you like the swivel pigtails?
I guess if you're good you can pick up the pigtail, give it a snap, and catch the tool on the way by.![]()
Contrast this to how I deal with my '13 Mustang. If a part is wonky, I replace it, since FoMoCo has invariably revised the part to make it less crappy. ;-)
Not to sidetrack the thread too much, but I wanted to show off my progress with the relay. More an exercise in testing my skills than being practical, for sure. First pic shows the relay in the car, looking like a little lump of rust. However, internally the contacts were in pretty good shape and just needed burnishing (second photo). The riveted penetrations from the spade terminals were rusted, so I cleaned/sealed those as best I could. In the third pic, vinegar soaking of the metal housing, going crazy with a wire brush, and polishing removed most of the rust. In the fourth pic, some "Quick Steel" epoxy was applied on the inside of the housing to fill rust holes. If all the connections still have continuity after I button it back up, it'll go back into the car on Friday in time for a show on Saturday.
Andy, loving the patch panel progress. Clearly at least equal parts art and science in getting it right.![]()

You have a serious set of tools.With this set you can do many different things.

Andy I've just had to catch up on 10+ pages for the last month or so. Great progress as usual.
Think I still have some shortening left, so might have to get a pumpkin pie going too.
Keep showing your welds, one day I'll have to have a play with tig too.
GB
Andy, I like having pigtails on my air tools so the big quick connect isn't adding its weight to the tool and the ********* donut isn't banging into the piece I'm working on. The HF pigtails are OK but they don't last a long time. At $5 to $6 each I consider them consumables and keep a few new ones in my air hose drawer (I may have too many air hoses).
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) and haul home some old I-beam. We had a nice visit, and he graciously agreed to help put my crane together. I wasn't too sure about standing it up by myself. And my helper has been busy building his own shop and hasn't been coming over.

Thanks, Andy! Everything tests out with a bench supply, so looking good. I decided to shoot some rattle can primer on the inside of the metal housing, so once that's had a couple of days to cure, I'll button this guy back up and put it back in the car. Maybe in another 50 years it'll need to be serviced again.Great job on the relay! How did it come out?
A big engine hoist comes in handy on a regular basis and that gantry crain will always be in the way.
Ask me how I know these things.
I wish J. B. would drop by my place once in a while.



Thanks, Andy! Everything tests out with a bench supply, so looking good. I decided to shoot some rattle can primer on the inside of the metal housing, so once that's had a couple of days to cure, I'll button this guy back up and put it back in the car. Maybe in another 50 years it'll need to be serviced again.![]()
That crane looks handy, Andy.
The patch for the Stude is coming along nicely too.




Just checking up on you to see what you're getting yourself into today. I guess some sort of trip to Tulsa is going to throw a monkey wrench into the production of this Saturday's accomplishments.
Well.............I'll be back.![]()

Love the crane. Have you got some more details about it?
Andy,
It was great to get to spend a little time in your neck of the woods and helping to assemble the crane was the least I could do for you. Andy didn't mention it but he also let me help him make a small batch of his world famous muffins. I think he got the short end of the stick when it came time for our trade, but Andy is a very gracious host and fed me some fine peanut butter crackers, and even shared a nice cold Coke. Also here is proof we were able to mount and balance a tire, it only took a few tries to get the old one off and the new on.
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Also a shot of the beams after a washing and getting them unloaded:
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A bit weathered but will work great for my needs.
Thanks again Andy!
JB
Andy,
I should have gotten more of the story on the bridge beams while I was there, I didn't realize they were that old. I may be a pup but...okay yeah I'm just a pup, but trying to learn as I go. I did run some deflection calculations on the beams with the table dimensions and it will deflect less than 1/16" with 2,150 pounds point loaded on one half of one side. I can live with that considering the frame will be less than 1,000 more evenly distributed over the entire table. I could paint on the table a weight limit so i don't forget in the future, or get sued if someone else uses it and gets hurt.
JB




Did you name your new crane Elmer?![]()
Good one realvc.
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I can only think of two Elmers, Fudd and glue. Neither fits, in my mind.Ok, clue me in, please.I can only think of two Elmers, Fudd and glue. Neither fits, in my mind.