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Compressor help

clinebarger

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Sep 3, 2018
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earth
I've recently bought a Kellogg-American 80 gallon compressor for my new shop.
Bought it off my former employer, So I have a lot of history with this unit, I changed the oil & air filter, Drained the tank on a regular basis for 15 years.

Has approximately 9 months of use since I last saw it run, Story is.....The capacitor went bad & they crossed/jumped some wiring & burnt the motor up trying to make it run:badteeth:

Paid $100 for it because it was always a very good/quiet compressor.

My current employer let me store it behind the shop (Covered awning) & I need to get it fixed & moved before he starts complaining!!!

While I know how to maintain a compressor....I'm not a compressor expert by any means!

I'd like to replace the motor, Found a new Baldor motor on Amazon that I "Think" is a suitable replacement. I've had several Baldor bench grinders & polishers over the years & they served me well, Like most companies today......They could be **** for all I know?? Link......https://www.amazon.com/dp/B01L0G8234/?tag=atomicindus08-20

I'd like to change the belts as the shroud is going to be a pain to get off once it's in place. I don't mind spending the money on good long lasting belts......Please advise.
Changed them probably 10 years ago with Gates if I remember correctly.

The Pressure Switch/Regulator got robbed off it sometime after I bought it, Please advise on a good quality replacement. It had a Square D originally.


Motor Data plate & the only picture I have of the compressor (In the background)
 

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HarrisFD

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Oct 27, 2014
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116
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Northern Idaho Panhandle
Look on Ebay for a motor, also, Williams electric is the British brand for Baldor. I picked up a brand new 5HP Williams WECO-L1410T 5 HP, 1725 RPM on Fleabay for about $230 for my uncle's IR compressor last year. Make sure the shaft specs match your sheave (motor pulley). Pressure switches can be had there too. Square D and others. I used a Furnas 69JF9LY2C replacement. Thing you'll need to figure out is # of poles, on/off pressure, and whether it originally had an unloader ( cylinder pressure release).

Here's a couple:

https://www.ebay.com/itm/D5C2K18-5-...745493&hash=item592cf21e55:g:GIwAAOSwQTVV9uwX

https://www.ebay.com/itm/5-HP-1-Pha...022702?hash=item3ad2c1d9ae:g:1pAAAOSwCb9c8w~3
 

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Last edited:

454ragtop

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Mar 24, 2008
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Location
Carver, MA
You sure that motor is junk? Does it smell burned? Have the same/similar KA compressor, has served me well for years, had to replace the reed valves once.
 
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clinebarger

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The 2 Harris FD posted & the one I found.....Which one?

The 2 Baldors are made in the USA & the US Motor is made in Mexico. Probably irrelevant.

How do I know if this compressor needs an "Unloader"?

My understanding is.....All 184T frames have a 1 1/8" keyed shaft.
 

American Locomotive

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Jan 8, 2017
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Rhode Island
All compressors have an unloader of some sort.

The Baldor motor Harris FD posted is more efficient than the Baldor motor you found. However, the Baldor motor you have has a higher service factor (1.25 vs 1.15), which means it can handle over-load situations a bit better. Given that the original motor was a 1.15 SF and lasted this long, the one Harris FD posted is probably a fine choice and will save you a couple bucks a year in electricity.
 

HarrisFD

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Location
Northern Idaho Panhandle
The 2 Harris FD posted & the one I found.....Which one?



How do I know if this compressor needs an "Unloader"?

Some compressors have the unloader as part of the pressure switch. If yours had that type of setup, there would be a 1/4" copper or steel line near where the pressure switch was mounted that is disconnected. (in addition to pipe that switch mounts on) If not, your good just get a double pole pressure switch with the right pipe threads and pressure specs.
 
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rodder98

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Nov 9, 2011
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65
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Ocala, Florida
You might want to ask a motor shop in your area what it would cost to have the motor rewound and with new bearings. If it was me, that's what I would do. A new 5 hp 3 phase motor can be expensive.
 

American Locomotive

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Rhode Island
You might want to ask a motor shop in your area what it would cost to have the motor rewound and with new bearings. If it was me, that's what I would do. A new 5 hp 3 phase motor can be expensive.
It's really not economical to rewind anything under 15-20 HP, unless it's a very special unobtainable motor.
 

seber

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Deep East Tx.
In addition to the cost, rewinds are almost never as efficient as new. Hand winding just can't compete with a machine.
 
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clinebarger

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Sep 3, 2018
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Location
earth
Thanks for all the help guys!!!

Test ran it saturday, Pumped-up to 150 psi in @6 minutes......Nice & quiet.

*Got 3 Bando Power King belts off E-bay for $18
*Bought the Baldor "Castair" motor.
*Square D 9013FHG44J59M1X Pressure Switch, Adjusted down to 150 psi.
*Square D 8911DPSO32V09 Magnetic Starter.
*Valvoline SAE30 non detergent oil.

Extended the oil drain out.....Changing the oil was always a messy ordeal!
Cleaned it up best I could without pressure washing it. Might swing by a coin-op on the way transporting it home.

The more I look at this compressor......I don't think it's a Kellogg American built compressor......Just built with a KA 332TXV Pump. The tank appears to be set-up for the Motor/Pump to be on the opposite side??
May have even had a different pump at one time.

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