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Deck Resurfacing

Buckaroo5

Well-known member
Joined
Oct 18, 2012
Messages
820
Location
Central Ohio
I am working on a 28 year old deck. Tore off all the wood decking and installing Trex. Their is some variability in the height of the joists - 1/4" over 16" so I don't think that is too bad. I am installing some new joists (2x8's resting on 2x8 cross members supported by 4x4's) as my design includes some breaker boards. There is a little bowing on the new lumber but I have pulled it down with clamps and there is still elevation difference of 0- 1/4" for two joists within 6" along the 12' joist - seems like a lot and I think it would be noticeable. Perhaps this is due to shrinkage on the old joists. I could get it closer with my DeWalt planer but am concerned about what happens when new lumber shrinks. What do you guys think?
 
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mm08822

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Joined
Jan 13, 2012
Messages
5,884
Location
NJ
Can you double up 2 of them with opposing crowns, and then clamp them flush to each other and nail both together while clamped? Then secure ends.

This should keep them both closer to straight between end points and being doubled up would also eliminate some bounce.

Don't forget the tape.
 

Skiff Builder

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Joined
Jun 7, 2016
Messages
1,782
Location
Southern NJ Coast
What is the height of deck off the ground?
Reason I ask is at 5' elevation, wavy decking is very noticeable to an eye of someone standing on the ground.
At 10' elevation it's only noticeable when on stairs , if attached to side of deck.

Try to eliminate at least half the variation by sorting through joist sizes before placing them or using your planer, let the air drying take care of the rest of the variation.
 

larry4406

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Joined
Jan 27, 2006
Messages
19,126
Location
Northern Virginia
At the day job, the excellent framer crown side up and then slides an 8’ level across deck joists and power plains them flat.

The lesser framer eyeballs crown only and calls it quits.

Oddly we do not apply flashing tape to top of PT joists before decking.

🤷
 
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Buckaroo5

Well-known member
Joined
Oct 18, 2012
Messages
820
Location
Central Ohio
At the day job, the excellent framer crown side up and then slides an 8’ level across deck joists and power plains them flat.

The lesser framer eyeballs crown only and calls it quits.

Oddly we do not apply flashing tape to top of PT joists before decking.

🤷
This is what I was thinking
 
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Buckaroo5

Well-known member
Joined
Oct 18, 2012
Messages
820
Location
Central Ohio
What is the height of deck off the ground?
Reason I ask is at 5' elevation, wavy decking is very noticeable to an eye of someone standing on the ground.
At 10' elevation it's only noticeable when on stairs , if attached to side of deck.

Try to eliminate at least half the variation by sorting through joist sizes before placing them or using your planer, let the air drying take care of the rest of the variation.
it's only 22" off the ground. I think I will do the planing.
 
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Skiff Builder

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Joined
Jun 7, 2016
Messages
1,782
Location
Southern NJ Coast
When I build a new deck, I sort the joists by actual width in 1/8" increments. Say, 9, 9-1/8, 9-1/4, etc. I than lay those joists starting from narrowest to widest. In essence the deck may slope as much as 1/2" from right to left but it is at least in plane and not really noticeable.
 

wssix99

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Joined
Mar 2, 2011
Messages
5,158
Location
Chicago, IL
I had this same problem with the same material. I built my deck just over 10 years ago. It looks OK, but I still regret not leveling off the top of the joists. The install was a ***** and water pools on the deck.
 

jack stand

Well-known member
Joined
Feb 29, 2012
Messages
3,324
Location
Lakes Region Maine
I am working on a 28 year old deck. Tore off all the wood decking and installing Trex. Their is some variability in the height of the joists - 1/4" over 16" so I don't think that is too bad. I am installing some new joists (2x8's resting on 2x8 cross members supported by 4x4's) as my design includes some breaker boards. There is a little bowing on the new lumber but I have pulled it down with clamps and there is still elevation difference of 0- 1/4" for two joists within 6" along the 12' joist - seems like a lot and I think it would be noticeable. Perhaps this is due to shrinkage on the old joists. I could get it closer with my DeWalt planer but am concerned about what happens when new lumber shrinks. What do you guys think?
Today's "dimensional" lumber seems to be more of a rough approximation of said dimensions anymore.
Thankfully it so cheap to buy!😉
PT seems even worse.
 

Shiftless

Well-known member
Joined
Mar 9, 2014
Messages
14,515
Location
East Bay SFO
When I tore off the old redwood 2x6s, I installed new framing with 12 inch centers to better support the new Moisture Shield synthetic deck boards.
A neighbor installed Trex over 24 inch spaced joists and it looks like a roller coaster. 😱

here is what Google told me about Trex…

Pro-Tips for the Best Results
  • Consider 12-inch OC for standard decks: While 16-inch spacing meets the basic minimum requirements, many professional deck builders recommend reducing to 12-inch OC even on straight decks. This yields a much more rigid, premium feel and prevents bowing in hot, direct sunlight. [1, 2]
  • Picture Framing & Blocking: If you plan to "picture frame" the perimeter of the deck, or if you are doing complex board patterns, you will need to install extra framing/blocking underneath so that every board end has a joist to secure
 
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