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Dewalt DW704... junkyard find.

skeer

Well-known member
Joined
Sep 14, 2021
Messages
1,049
Location
Standish, MI Area
Today I hit the local JY looking for a squirrel cage for my furnace. Short story is I found one that was perfect. Long story is I also came home with the DW704. Nothing broken except for the plastic plate that allows the blade to penetrate.
So initial power test it did nothing.. no noises, hums, vibrations..nada. Grabbed the MM and checked continuity on the switch, wires and motor windings.. everything read good.
Removed the armature and coils and noticed a small amount of abrasion on the bottom of the brush holders. They appear to have made contact with the commutator base where the wires are afixed. When I tried to power it up initially it was seized by the contact between those metal brush frames and the commutator. I dis and re-assembled it multiple times and could not figure out why each time they made contact. I'm betting at some point someone took it apart and lost a torsion washer.
Anyway I cut small, thin pieces of rubber belt and raised the brush holders just a smidge. And it was enough.
Got everything put back together and it runs like a champ!
Not bad for less than $20
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JRC3

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Joined
Jun 30, 2014
Messages
12,481
Location
Southwestern OH
I have and still use that saw (DW705) For years they didn't make a replacement trigger/switch, then they produced a new handle for a current new switch and sold it as a kit. My broke almost 10 years ago and luckily the new kit was out. Think I gave $38 locally.

I wonder if the brake works properly on your saw and could have something to do with that broken plastic. If the brake isn't working it could be a bad switch.

0307042213-jpg.1038418
 
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skeer

Well-known member
Joined
Sep 14, 2021
Messages
1,049
Location
Standish, MI Area
the switch omh'd out correctly.. both sets of terminals. When I let go of the switch it stops fairly quickly... like it doesn't sit there and spin for another 10 seconds like the old Delta does. Dare I say, the blade stopping super quick isn't high on my priority list. But I think it's working fine :)
 
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