Suburbancharlie
Well-known member
So I've read another post hear ( "How to stiffen my pole? | The Garage Journal" https://www.garagejournal.com/forum/threads/how-to-stiffen-my-pole.258311/ ) and I'm in a similar situation.
The salesman got me, and it truly hurts, as I overkill everything. And I know that it's post flex, as the post is 4' in the ground, with nearly 1,ooo lbs of concrete.
I know there's more than a few engineers hiding in the garage, so hopefully someone can help reduce my confusion and explain to me what the flex stresses are appropriately titled? I've found all sort of formulas and onlinecalculators, but none that are helpful since I don't know what to call the hanging stressor of a gate.
So I was sold 3" schedule 40 (⅛, 11 guage, o.120) galvanized round posts, before I became aware that diameter is far more important than wall thickness. These terminal posts are 10' long, above grade 68". In the ground with a belled out 10" hole, 5' deep, and approximately 3' round at the bottom. They took roughly 18 60lb bags of premixed sakrete, to fill the hole to grade, on top of a few inches of sand and tamped gravel for drainage.
The posts are solid in the ground.
My problem is the inability to go the Deadman route, as the gates swing perpendicular to the end of a side run. And I can't add a header over the double drive gates as the city has a 6' height restriction.
I'm apprehensive to go the "fill it with cement" route first, should it not work, removal is the only option.
The gates are a 2" galvanized tube frame, 7' wide, 5' tall, and are skinned with lumber, the total weight is 150 lbs. Bulldog style hinges are set at 12" and 60" above grade.
I understand that a stiffener ⅛" wall 2½" OD steel tube inserted isn't going to double the "strength" but have a hard time understanding how it won't help? A close fit 10' tube inside a 10' tube (in my mind) should greatly enhance the stiffness at some point?
I'm tempted to try filling the gap between the posts with sand, to reduce the void, and compensate for the inability to weld the tubes together at the bottom. Should this work, I could weld the top seam. If it doesn't, hopefully a shopvac can **** out most of the sand?
I'm my quest for a physics lesson, I've found the appropriate sized post would have been a 4", which has a moment of inertia of 2.755, not that I know what it means, and the 3" is 1.128 added to the 2.5" of 0.637 I know doesn't come anywhere close, but surely there is a better solution than removing these posts, scrapping them, and buying all new!?!? Due to COVID pricing and product availability, this nightmare project is already nearly double the budget, as well as extra months of waiting for materials.
I'll admit, I'm out of my wheelhouse and never had any formal physics education, and honestly never expected a fence to be so darn difficult.
I've read about ITW Permatex Chockfast, and was thrilled to think that might be an option for filling the void as well as sealing the added steel from rust, until I learned it's $300 a gallon.
I've got 5 gates made and ready to hang that are all going to be this way, flexing the 3" post, and looking for help with a solution. Thank you kindly for your time and consideration as well as your wisdom.
I'm unsure what other information might be critical, but I'll happily answer any questions.
And yes, I'll be adding a support wheel near the latch end, but wanting to make sure that the post is stout is important.
The salesman got me, and it truly hurts, as I overkill everything. And I know that it's post flex, as the post is 4' in the ground, with nearly 1,ooo lbs of concrete.
I know there's more than a few engineers hiding in the garage, so hopefully someone can help reduce my confusion and explain to me what the flex stresses are appropriately titled? I've found all sort of formulas and onlinecalculators, but none that are helpful since I don't know what to call the hanging stressor of a gate.
So I was sold 3" schedule 40 (⅛, 11 guage, o.120) galvanized round posts, before I became aware that diameter is far more important than wall thickness. These terminal posts are 10' long, above grade 68". In the ground with a belled out 10" hole, 5' deep, and approximately 3' round at the bottom. They took roughly 18 60lb bags of premixed sakrete, to fill the hole to grade, on top of a few inches of sand and tamped gravel for drainage.
The posts are solid in the ground.
My problem is the inability to go the Deadman route, as the gates swing perpendicular to the end of a side run. And I can't add a header over the double drive gates as the city has a 6' height restriction.
I'm apprehensive to go the "fill it with cement" route first, should it not work, removal is the only option.
The gates are a 2" galvanized tube frame, 7' wide, 5' tall, and are skinned with lumber, the total weight is 150 lbs. Bulldog style hinges are set at 12" and 60" above grade.
I understand that a stiffener ⅛" wall 2½" OD steel tube inserted isn't going to double the "strength" but have a hard time understanding how it won't help? A close fit 10' tube inside a 10' tube (in my mind) should greatly enhance the stiffness at some point?
I'm tempted to try filling the gap between the posts with sand, to reduce the void, and compensate for the inability to weld the tubes together at the bottom. Should this work, I could weld the top seam. If it doesn't, hopefully a shopvac can **** out most of the sand?
I'm my quest for a physics lesson, I've found the appropriate sized post would have been a 4", which has a moment of inertia of 2.755, not that I know what it means, and the 3" is 1.128 added to the 2.5" of 0.637 I know doesn't come anywhere close, but surely there is a better solution than removing these posts, scrapping them, and buying all new!?!? Due to COVID pricing and product availability, this nightmare project is already nearly double the budget, as well as extra months of waiting for materials.
I'll admit, I'm out of my wheelhouse and never had any formal physics education, and honestly never expected a fence to be so darn difficult.
I've read about ITW Permatex Chockfast, and was thrilled to think that might be an option for filling the void as well as sealing the added steel from rust, until I learned it's $300 a gallon.
I've got 5 gates made and ready to hang that are all going to be this way, flexing the 3" post, and looking for help with a solution. Thank you kindly for your time and consideration as well as your wisdom.
I'm unsure what other information might be critical, but I'll happily answer any questions.
And yes, I'll be adding a support wheel near the latch end, but wanting to make sure that the post is stout is important.
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