1. Masking tape pressed into the corners tightly inside.
2. CAREFULLY cut with an Exacto knife or single edge razor.
3. Remove and sprinkle talcum powder on the sticky side.
RESULT: You have an exact template of the interior.
Go to the junkyard and buy a spare one that you can cut apart and use as a test model.

Surprised no one has suggested a light coat of oil, pam, any release agent, & fill it with Flex Seal. Allow it to set, & pop the Flex Seal out..........![]()
Mix up a batch of jello, pour it in and place in the fridge for a few hours.
Purple flavor for Ford, red flavor for Chevy. DUH!
Fill it with water...place in freezer. Wait a few hours flip over? The possibilities are about endles
LOL! You guys are killin' me here! All you need is an old school compass. cut a piece of paper smaller than the ID by an inch or so. Run the needle of the compass around the ID....the pencil will mark the paper. Lay that paper on a larger piece and follow your line with the needle this time, the pencil will mark out the exact pattern.
Purple flavor for Ford, red flavor for Chevy. DUH!
I visioned something similar when asking this but thought that it being angled wouldn't give an accurate result. Gonna try this and the masking tape method a try. From there I can whip something up in tinkercad.LOL! You guys are killin' me here! All you need is an old school compass. cut a piece of paper smaller than the ID by an inch or so. Run the needle of the compass around the ID....the pencil will mark the paper. Lay that paper on a larger piece and follow your line with the needle this time, the pencil will mark out the exact pattern.
That was my first thought but with the rounded corners I figured I would need some radius gauges to get those accurate measurements for a 3d printI used to make wood treasure boxes I sold with felt cut to fit the inside. I decided to add felt after the prototype was built.
I used the same method for making a pattern on vinyl sheet floor. cut 4 scraps, lay them in there around the perimeter, let them overlap, then tape them together.
easy peasy...
Spray a light coat of non-stick on it like Pam or something. fill it with plaster of Paris and let it harden. It won't melt or flex when you try to measure it.
I'm only trying to fit the inside to make mounts. Altho that would be a good tool investment, especially for visor clips and other plastic parts that tens to breakSpend this months tool budget on a 3-D scanner.
