bams50
Well-known member
I just built a new barn, and the first thing I wanted was in floor heat. It is 40 wide by 64 deep with 16’ ceiling height.
After what I spent on the building, my budget was hurting. And then on this form, I came across the HUG open loop system. So I did a bunch of research, watched every video I could find, talked about it in another thread, and then pulled the trigger.
As seems to be the norm with me, it has not been easy. Installing the system was really pretty easy and straightforward. Turn right on. Started producing hot water. Of course, it takes a while, but the floor temperature was coming up.
After about three days, the heater started making a ridiculous moaning sound. It kept getting louder. Eventually, it was running, but not making heat. 18 KW tankless electric from State.
So, I called HUG. They agreed about calling me back. However, it was about a three hour diagnostic process on the phone. Finally, he determined that the heater must be defective. So they shipped me a new heater.
This system is two parts: the operating system, and the heater. Today, the system itself has been easy to operate and diagnose, and it hasn’t caused a single problem. But the heater was the issue. So the new heater arrived yesterday, and I installed it. It turned right on and started heating water immediately, and appears to be working properly.
Here’s the problem: it’s now been running 48 hours, and the floor temperature according to my heat gun has barely increased seven or 8°. The highest setting on the heater is 140°, what’s the temperature in the tank is barely hitting 80° still. Pipes going out to the floor are about 55 to 60°.
Currently, we have no insulation in there, it’s plastic wrap plus metal will a plastic wrapped ceiling. I wondered if the system would be enough to make a difference though. When I talk to the people at HUG they told me it should absolutely make a difference, some people use them to melt their driveways and they work fine.
My building is 2450 ft.². It is a single zone, eight loops of approximately 300 feet each, a total of around 2500 feet of tubing. I’m hoping somebody here can tell me if it’s working properly or not. How long should it be before I can feel some difference in there? To be fair it has been extremely cold. And I have it packed closely with 12 cars plus tools and so forth. Theory is that it’s taking a long time because not only does it have the concrete to warm, it’s trying to warm up everything in there, including all those cars all at once.
I’m trying not to be annoyed or frustrated. But I’m hoping people that actually know something can tell me: can I eventually expect it to make a difference? How long will it take? Or is it my biggest fear: the system I paid $4300 for is not enough for what I’m trying to do. The salesman told me that the system should be good to up to 5000 ft.², double of what I have.
Everything is running properly. At this point it looks like my only hope is to just be patient and see what happens over the coming days. I’m not trying to get to 70°, but I’d like it to get to a 40 or 45. I’m gonna call tomorrow and talk to The rep and see what they have to say about all of this. But, of course, maybe they’ll say whatever they think they need to placate me.
If anybody that has experience in this area could give me some imput, especially before I talk to the company, I would really appreciate it.


After what I spent on the building, my budget was hurting. And then on this form, I came across the HUG open loop system. So I did a bunch of research, watched every video I could find, talked about it in another thread, and then pulled the trigger.
As seems to be the norm with me, it has not been easy. Installing the system was really pretty easy and straightforward. Turn right on. Started producing hot water. Of course, it takes a while, but the floor temperature was coming up.
After about three days, the heater started making a ridiculous moaning sound. It kept getting louder. Eventually, it was running, but not making heat. 18 KW tankless electric from State.
So, I called HUG. They agreed about calling me back. However, it was about a three hour diagnostic process on the phone. Finally, he determined that the heater must be defective. So they shipped me a new heater.
This system is two parts: the operating system, and the heater. Today, the system itself has been easy to operate and diagnose, and it hasn’t caused a single problem. But the heater was the issue. So the new heater arrived yesterday, and I installed it. It turned right on and started heating water immediately, and appears to be working properly.
Here’s the problem: it’s now been running 48 hours, and the floor temperature according to my heat gun has barely increased seven or 8°. The highest setting on the heater is 140°, what’s the temperature in the tank is barely hitting 80° still. Pipes going out to the floor are about 55 to 60°.
Currently, we have no insulation in there, it’s plastic wrap plus metal will a plastic wrapped ceiling. I wondered if the system would be enough to make a difference though. When I talk to the people at HUG they told me it should absolutely make a difference, some people use them to melt their driveways and they work fine.
My building is 2450 ft.². It is a single zone, eight loops of approximately 300 feet each, a total of around 2500 feet of tubing. I’m hoping somebody here can tell me if it’s working properly or not. How long should it be before I can feel some difference in there? To be fair it has been extremely cold. And I have it packed closely with 12 cars plus tools and so forth. Theory is that it’s taking a long time because not only does it have the concrete to warm, it’s trying to warm up everything in there, including all those cars all at once.
I’m trying not to be annoyed or frustrated. But I’m hoping people that actually know something can tell me: can I eventually expect it to make a difference? How long will it take? Or is it my biggest fear: the system I paid $4300 for is not enough for what I’m trying to do. The salesman told me that the system should be good to up to 5000 ft.², double of what I have.
Everything is running properly. At this point it looks like my only hope is to just be patient and see what happens over the coming days. I’m not trying to get to 70°, but I’d like it to get to a 40 or 45. I’m gonna call tomorrow and talk to The rep and see what they have to say about all of this. But, of course, maybe they’ll say whatever they think they need to placate me.
If anybody that has experience in this area could give me some imput, especially before I talk to the company, I would really appreciate it.

