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Input on building a hutch

RedF

Well-known member
Joined
Aug 31, 2013
Messages
203
Location
Central Alberta
I'm looking for some input/ideas on building a toolbox hutch. Around Christmas time I acquired a Montezuma 72" box. I like it, but I want a hutch.

Here's the problem. The Montezuma hutch is too short, even if I could source one in Canada. I can't find a hutch from a different manufacturer that fits right. So that leaves me with the build one option.

Here's where Garage Journal and its members come in. I would like some input on what works for you, or what you'd like different. This includes the Snap-on, Mac, Matco, Montezuma and any others, not just home builds.

What I'm looking for is:

- Full exterior dimensions (matching the bottom chest) 72" wide x 30" deep.
- Tall enough that I can lean into the hutch without ducking-down. This probably means 30" or taller. I'm 6' tall, not counting work boots.
- A door that "gets out of the way". This probably means going with a bi-fold door. A single panel door might be possible, but it could wind up being a compromise.
-A partial shelf (like the Montezuma) and peg board rear panel.
-Lights, power bar, stereo... that will be added later...

Quality pictures or video of the movement and mechanism of a commercial manufactured hutch may be helpful.

Once I get a solid plan in place, I'll get some drawings put together and submit them to a sheet metal shop. It will probably stay raw steel for a bit while the kinks get worked out, but ultimately painted or powdercoated.

What input do you have?
 
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RedF

Well-known member
Joined
Aug 31, 2013
Messages
203
Location
Central Alberta
^ That door is nice, but I bet it would be awful expensive!

After doing some figuring, it seems like the bi-fold door will be the way to go. 72" piano hinges seem to be considerably more affordable that I expected. I can't get the geometry of a single panel door to work how I want for my dimensions anyway.

What gauge steel should be used for the cabinet? For the door?
 
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