Spareparts
Well-known member
Worhing on the CJ-5 was like rolling a ball down a hill, never know when or where
it will STOP,
it will STOP,







I bet Vic would have wanted it to be cool, but not necessarily his way.Been slowly piddling with the Willys. I let the motor set with penetrating oil, and she is still locked up. The early 283 doesn’t have a crank bolt, so no way to break it over that way. Looks like the motor is just going to have to come out.
I had already decided if that was the case, I was just going to pull the tub so that I could get to everything easier. In preparation, I pulled the fenders, radiator, and grille. In doing so, I got to see how this old thing was put together.
Keep in mind, best evidence suggests this swap was done in the early 60s, and was tailored around hunting and fishing in the Alaskan outback.
The 283 appears to have been swapped using a 5/8 aluminum adapter to the factory t90 transmission. Letting the transmission dictate engine placement caused the distributor and firewall to have issues, and the firewall lost. The motor mounts are simple plate steel contraptions welded to the original perches. The front crossmember was notched, quite well, to clear the radiator. Overall, it’s not as bad as I’d hoped, but not as good as it could have been
In further prep for pulling the tub, I attacked the interior. I knew the Mustang buckets had to go, and I was curious as to what the floor under them looked like. Once I pulled the (immaculate) 67 Mustang buckets, I was immediately flabbergasted.
Vic, in his desire to build an Alaskan Overland rig before that was a thing, cut the floorboard out and installed a custom 30(ish) gallon fabricated fuel tank.
Now, I am at a crossroads. Common sense dictates I tear all this out, and put a fresh floor in it. My inner voice, however, tells me to build it back the way Vic intended it, but better. Once I get the tub pulled I will know more, but the present plan is to have the tank batted and see what it looks like, and go from there.
These things are always an adventure.
I thought the same!That's a helluva gas tank. Pretty cool.
That's what they do in the Philipines with the Jeepneys that were made from the left behind Jeeps from WW2. They put in Nissan or Mitsubishi diesels. And they extend the frames. They can probably build them from scratch at this point as there are so many replacement parts available.It is the higher torque down low that makes them better for off roading.
A 283 4 barrel with a nice docile cam fits the needs nicely.
Better still a Mitsubishi 4D56-T Diesel and 5 speed / transfer box from an L200 or Pajero
The Mitsubishi swap is almost a bolt-in because they've already done this at the factory in Japan.
Mitsubishi which I mentioned manufactured Jeeps under license and installed their own gasoline and diesel engines.That's what they do in the Philipines with the Jeepneys that were made from the left behind Jeeps from WW2. They put in Nissan or Mitsubishi diesels. And they extend the frames. They can probably build them from scratch at this point as there are so many replacement parts available.
For those who don't know, the Jeepneys provide transportation in the Phillipines for people from rural areas to get into the cities and to get around in general. The tickets are cheap. The operators decorate them.
I'd retain the V8, but if it didn't have an engine I'd put a Toyota 22R 4 banger in it if the diesel didn't work out.
That original green color would be nicer than the rust red. But ultimate color in my book would be like an ocean blue with white rims like Billy Jack drove in the 1960s classic films.

Mahindra got in trouble for making them without authorization and I believe had to stopMahindra in India also did the same [even now] under license, but I am not sure what "donkey" is under the hood
Mahindra got in trouble for making them without authorization and I believe had to stop
Yep, they used Perkins 4cyl diesel engines.I believe Willy's/Jeep stateside made a few diesels as well... rare.
I've never seen one original, I think the perkins engines were pretty rare in jeeps, but man a small turbo diesel is a perfect engine for an old jeep. I love the turbo diesel I put in my 46, they should have come that way from the factoryYep, they used Perkins 4cyl diesel engines.
They were turbo'd? That surprises me for the 40'sI've never seen one original, I think the perkins engines were pretty rare in jeeps, but man a small turbo diesel is a perfect engine for an old jeep. I love the turbo diesel I put in my 46, they should have come that way from the factoryGreat torque and fuel milage.


not then, no. But we can do that nowThey were turbo'd? That surprises me for the 40's
This is a perfect way to describe the way I feel. Thank you.Just my humble opinion, but when we were doing a lot of restos we would choose a point in time and do everything with "if we were there, then" to lock in the hardware. On top of that, owner done mods would be respected in the extreme (in your case gas tank and seats, SBC of that vintage, etc.









Meh, a 350 is much easier to find and has that same 3.48" stroke.If the motor is bad, the best bet is an unloved 305 Chevy [purely for the 3.48" stroke]














They just changed up the grill. My friend takes old Willy's bodies and puts them on Mahindra chassis to get them fully registered as a Willys.
Another thread sent me down the rabbit hole of flat fenders & I found this post.
Does your friend do this to make them street legal? Or some other reason?
Very inventive on the gear puller! I’m going to put that in my memory bank.It's 19 degrees outside, with a wind chill of -6. The shop is a balmy 52 degrees, so I figured I could get a little more done.
I noticed a while back that the cam gear had been installed without putting the motor plate on, which goes behind the cam gear. I assume this was likely done when the engine was assembled at the machine shop many years ago. While I was searching for that stupid oil strainer support, I came across the motor plate, so I decided to tackle that one. The post war L134s are gear driven, and they use a fiber cam gear which is notorious for breaking when pulled. I managed to get it off the cam gear off without much issue, without a puller.
Once I got the motor plate on and sealed, it was time to reinstall the cam gear It went on without too much hassle....but I got bit by the helical gear. Of course I was a tooth off, and I had to pull the cam gear again. This time, however, there was no access to the rear of the gear with the plate on, so it was time for a puller. From everything I read, three jaws are a near guaranteed to shred the teeth off the gear. My original manuals show a special two jaw with very thin teeth that go in the holes in the gear. I don't have one of those, and my normal two jaw wouldn't clear...so I had to get inventive. Luckily it didn't give me too many fits, and after a couple of tries, the timing marks landed where they are supposed to.
Little by little...
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How convenient!Because I need two more Willys L134s….