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Metric vs. SAE standard tool usage?

What do you use more? Metric or SAE

  • 100% Metric, no use for SAE

    Votes: 15 6.2%
  • 90% Metric, but have occasion SAE use

    Votes: 84 34.6%
  • 70% Metric,

    Votes: 29 11.9%
  • 50% / 50%

    Votes: 58 23.9%
  • 70% SAE

    Votes: 30 12.3%
  • 90% SAE but have occasion metric use

    Votes: 24 9.9%
  • 100% SAE, no use for metric

    Votes: 3 1.2%

  • Total voters
    243
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tamaraw

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Jun 6, 2022
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842
Answers depend upon what you work on. For the US:

Virtually all architecture, construction, and electrical is Imperial. Pretty much any infrastructure. Some industrial/factory applications are as well. Commercial aviation (also true globally). Vintage domestic automotive/motorcycle.

Modern automobiles, electronics, imported furniture, and most everything else is metric.
 

Junkdrawer Dog

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Jan 14, 2019
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LV NV
You ever get those fasteners that don't seem to fit either metric or SAE particularly well? The ones that have a ton of draft angle on the sides of the hex? I don't know if it's just because of the cold heading process or if they mean to give you a fastener that's one size at the base and another at the top. Usually found on cheap lawn mowers and patio furniture.
 

bigfunwmu

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Oct 26, 2013
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406
Location
S. MN
Lots of both. Eaton, Cessna, Vickers and older Sundstrand stuff is SAE and more hex fasteners. Linde, newer Danfoss, and Rexroth units are all metric and more allen fasteners. Porting on all of them can be SAE or Metric depending on what they're on regardless of the unit OEM.

Seem like older designed things tend to be SAE and newer generation stuff tends to be Metric. Older designed things that are still being made are still whatever they were originally made with.
 

Boogerman

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Jan 28, 2021
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aspen cove hill
I work mostly older commercial/industrial tooling & equipment; rarely use metric. Even new commercial often SAE; see more and more metric as time go by. Do electrical also; that pretty exclusively SAE. Use 14mm and 10mm when I change oil on my vehicles and a handfull of other sizes doing minor maintenance.
 

joel_400

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Oct 16, 2022
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Location
Nw ohio
I've got a slew of old stuff...tractors, old equipment, and cars. Also have newer vehicles and mowers. But worst I have 80s GM vehicles...so 50/50 for me! Haha It always amazed me how that transition was in the 80s for GM, especially. Everything on the car was metric...then you got to the drivetrain...most of it was still standard, except for a few bolts! Haha
Joel
 

MushCreek

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Jan 14, 2015
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9,760
Location
Upstate South Carolina
I put 70% SAE, but that's a guess. I wrench on older American iron, plus common fasteners for various projects. I do wrench on my Miata, and various newer stuff that needs fixing, which is more commonly metric. I put a new starter in my zero-turn, and it has a mix.
 

Dave455

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Mar 19, 2013
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5,801
Location
Sussex, England
Probably about 50% Metric.

20% SAE - basically most of the classic vehicles I work on, and most aircraft components that come through my hands.

30% British Standard. Some classic‘s (most classic bikes), some aircraft components, most of my machine tools, plumbing fittings, air piping, etc.
 

liliysdad

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Jul 18, 2008
Messages
5,379
My shop is home for a 69 Ford and a 76 Jeep....SAE is the vastly more commonly used tool. The only time I use Metric is servicing my daily drivers or fixing junk I typically don't want to.
 
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ecotec

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Oct 5, 2010
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95+% SAE at work. Mostly metric at home with the exception of plumbing/electrical/HVAC/general construction hardware and fittings…
 

Old Donn

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Apr 26, 2009
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Michigan
Used to be 50/50. When we owned late model care and trucks that I maintained, it was pretty much all metric. These days, both daily drivers are leased and under warranty. All I do is check fluid levels and tire pressure. That leaves the old Chevy and Harley, equipped with standard fasteners, so it's 70/30 SAE. The newer yard equipment's metric, which accounts for the 30%.
 

subroc

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Joined
Apr 22, 2017
Messages
781
Location
Dover, NH
Did not vote. When I worked in the Volkswagen/Mazda garage in the 80s it was mostly metric. When I did golf course machine maintenance and repair in the 80s it was mostly if not all SAE. When I worked a temp job in the 80s in the motor pool on an air force base mostly on the snow removal plows and equipment mostly SAE. When i worked at thee shipyard 100% SAE. These days mostly SAE on the old tools and everything else as needed.
 

housewolf

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Joined
Feb 3, 2021
Messages
1,144
Location
East Texas
Most of what I use is metric but one of my cars has a lot of aftermarket parts that are SAE. Also some mechanical equipment and tools that are SAE so I at least have both. The quality & quantity of my SAE stuff, mostly old CM USA, isn’t up to par with my metric stuff though.
 

finn

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Joined
Mar 27, 2005
Messages
16,208
Location
The UP, God's country
My Super Duties and an increasing number of applianced and consumer goods are metric, but the things I enjoy working on are SAE.
 

Citation

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Jan 20, 2016
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3,212
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Indy
You ever get those fasteners that don't seem to fit either metric or SAE particularly well? The ones that have a ton of draft angle on the sides of the hex? I don't know if it's just because of the cold heading process or if they mean to give you a fastener that's one size at the base and another at the top. Usually found on cheap lawn mowers and patio furniture.
I always hate those. You never quite know if they are meant to be metric or SAE or if they are just poorly sized.
 

Meursault74

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Apr 1, 2019
Messages
21,920
Location
Southern California
Funny how this came up.

I was working on some equipment yesterday. European in origin. Had to remove some screws from an access panel. Metric.

All the air/gas/water plumbing inside SAE. I'm not sure if the plumbing bits were sourced here or not. I know Swagelok has both Metric and SAE. Maybe they sourced it with SAE for us. In either case whoever put some of it together in Europe used the SAE bits. I'm glad, as we have plenty of SAE parts for plumbing, a few in metric.

I work with some scientific equipment where it's mostly metric, but the liquid handling portions are SAE. Well, there are lots of uses for 1/4" wrenches. Tubing is SAE. I'm not sure, but I think they make it that way for us that way as well. We have plenty of tubing in SAE so it makes it easier. Some of the older equipment is all SAE.

I voted 50/50 . My cars and bicycles are metric. Everything else SAE.

I know I'll be using both for as long as I use tools.
 

BarrelRoll

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Jan 10, 2006
Messages
415
Location
Alaska
I work on anything without wheels or tracks at a gold mine (mill, crusher, paste/ concrete plant, water treatment, air compressors). Our most common bolts are 5/8-11. A lot of our equipment is metric. A lot metric bolts are replaced with standard. As far as metric tools go I go up to 38mm sockets/ 32mm wrench, in SAE I go up to 2 1/2" socket/ 2" wrench, my tool bag has all SAE up to 15/16" wrenches, sockets to 1/2", and SAE/ metric allen key sets to 3/8"/10mm.

With most of the bigger stuff I've found SAE works in place of metric 1 7/16" for 36mm and 2" in place of a 50mm for example is pretty common. Depending on what I'm working on determines if I just grab SAE stuff or if I grab both. I would say my box is 75% standard though I've been buying more metric including a set of metric angle wrenches.
 

CHI_Tool&Die

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Jul 20, 2021
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Chicago, IL
All of our Japanese-made machines run metric. Same with all our Japanese-sourced vises and tool holding systems. Everything else is SAE. I’m using more SAE as I get deeper into work holding fixtures and jigs. I wish we just had one standard. My toolbox would be happier.
 

APEowner

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Oct 2, 2009
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4,164
Location
Sunny, New Mexico
These days I mostly work on my race cars and at the moment one is a Spec. Miata so, metric and the other is a Crossle Formula Ford built in Ireland using a mix of British, Irish and German parts and that's mostly SAE.
 

CGarage

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Nov 23, 2018
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United States/Switzerland
It seems that for industrial plants in the US, SAR still remains the most popular option.

The biggest change I have seen over the past 20-30 years is American car manufacturers switching over to Metric during the past 10 years.

That said, if the application is industrial and NOT automotive, you are still likely to need SAE in the US as it seems to be the standard.
 

MacMcMacmac

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Oct 21, 2014
Messages
1,583
Location
canada
At work, most of the machinery is from the US, so SAE.
Pipe work, SAE.
There is some German machinery, so Metric.
Swiss machinery, Metric.

About 90% SAE overall, with some Whitworth and BSF stuff thrown in for good measure.

At home, it's 90%+ metric. Mostly automotive and Japanese motorcycles.
 

bbrins

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Joined
Dec 25, 2012
Messages
302
Location
MD
I work on a bit of everything; building maintenance, auto repair, lawn equipment, tractors/implements, plumbing, electrical, etc. I'd guess that I use SAE about 70%(?) of the time. I won't hesitate to use an SAE tool on a metric fastener, or a metric tool on an SAE fastener if it fits better. Every once in a while I find SAE or metric in places you wouldn't expect them, for instance, the rear diff cover bolts are SAE on a Nissan Frontier with an M226, which is a derivative of the Dana 44.
 
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