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Above 1200 Sq/FT New Mountain Garage

Wokspaces above 1200 squarefeet.

mepstein

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Joined
Sep 17, 2010
Messages
1,282
Best of luck. I would look into small claims court as a possible way of getting some money back from the first group without throwing a lot of money into a lawsuit.
 
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Boon

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Apr 12, 2022
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90
Construction has officially started. I think they are going to fini9sh up putting up forms tomorrow depending on the weather.


Footers completed.

footers completed.jpg


Carport on left side of garage.

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Main garage

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View of the forms from the right side

Top Driveway 1.jpg
 
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Boon

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Apr 12, 2022
Messages
90
Small update:

We ran out of 10' forms. Supplier didn't provide all that he was supposed to. Contractor got the rest of the forms Friday and dropped them off. They will finish putting up forms tomorrow and pour on Tuesday. The contractor ordered 5 trucks but hopes we only need 4. The contractor and his crew have been awesome.
 

readhead

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Joined
Dec 8, 2012
Messages
6,175
Location
Durango, Co.
Being in the structural steel business I am confused why the engineer refused to work out the connections. Based on the foundation this doesn't look like a very complicated job. All of the connections could be worked out in a couple of hours. Sounds kind of fishy to me.
 
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Boon

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Apr 12, 2022
Messages
90
Being in the structural steel business I am confused why the engineer refused to work out the connections. Based on the foundation this doesn't look like a very complicated job. All of the connections could be worked out in a couple of hours. Sounds kind of fishy to me.
I suspect he's an idiot. He probably doesn't know anything about steel structural. That is just a wild guess on my part. He wouldn't even give us the loads on the connections. No idea why he didn't. It might be that the architect screwed up his portion of the design. I know that the space between the garage doors weren't wide enough for the sheer of the front of the building. In order to fix that the architect would have had to do a good amount of work to fix his drawings. I was already down his knickers about the length of time that it took him to do the drawings. The current engineer widened the space so he could get his minimum of 27". We actually went wider than that. The new engineer didn't have any problems. I actually wonder if he's an engineer. He has a license in Colorado and says he has done extensive work in the UK. I suspect that someone is stretching the truth somewhere. I might see if my current engineer has any ideas why he stopped half way through.
 
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Boon

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Apr 12, 2022
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90
Do You think that You will have any issues with water coming down the hill at the back of the building?
That's a good question. The main entrance to the top floor is a six foot roll up garage door in the back. There is a cement apron for the entrance. To that apron will be road that is going to be cut at the top for that entrance, like an old bank barn. Above the road on the hill will be a ditch/berm to channel the water from the entrance. There will also be french drains all around the bottom of the garage and the back side of the garage.
 

Tman

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Joined
Jan 29, 2006
Messages
543
Location
Black Hills of South Dakota
That's a good question. The main entrance to the top floor is a six foot roll up garage door in the back. There is a cement apron for the entrance. To that apron will be road that is going to be cut at the top for that entrance, like an old bank barn. Above the road on the hill will be a ditch/berm to channel the water from the entrance. There will also be french drains all around the bottom of the garage and the back side of the garage.
Should be OK with all of that drainage
 

jsaw

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Joined
Oct 11, 2008
Messages
1,783
Location
Geneva, N.Y.
That's a good question. The main entrance to the top floor is a six foot roll up garage door in the back. There is a cement apron for the entrance. To that apron will be road that is going to be cut at the top for that entrance, like an old bank barn. Above the road on the hill will be a ditch/berm to channel the water from the entrance. There will also be french drains all around the bottom of the garage and the back side of the garage.

I figured that You probably had it figured out.
 
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Boon

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Apr 12, 2022
Messages
90
I finally sat down and figured out the total size of this thing. The total size of the bottom floor is 57' wide and 34' deep, including the carport on the one side and the storage area on the other. The size of the main center portion of the garage (1st floor) is 37' wide and 34' deep. The top floor is 27' wide and 34' deep. The carport on the left side, looking at it from the front, is 13' wide. I got some pics of the walls. They did the pour last week. Hopefully we will get a floor this week. The pour is scheduled for Friday depending on weather.


Carport side.

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Storage side:

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70runner

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Joined
Feb 17, 2010
Messages
189
Location
Avocado country
Yes, somewhat similar to mine in terms of hillside excavation, though yours is a larger structure. I did an RCA similar to yours on a previous property. You've had more than your share of hiccups, seems every project has them. Best of luck.
 
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Boon

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Apr 12, 2022
Messages
90
The steel contractor installed two columns on Thursday. The concrete folks poured the floor on Friday. The steel folks come back out on Wednesday to start installing the rest of the columns and beams. Theoretically the building contractor starts some time next week or the week after. He has ran into some real life kind of snags lately that he really can't avoid so it's a little up in the air right now.
 
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Boon

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Apr 12, 2022
Messages
90
I **** at updating this thread. Here are some pics I took today. Floor is done and columns are up. Columns will be cut to height and steel flanges will be installed on the columns tomorrow. Beams are going to be installed tomorrow and Friday.

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Boon

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Apr 12, 2022
Messages
90
Steel guy has a couple of hiccups. He is supposed to finish up tomorrow. It's taken 3 weeks to get the steel to this point so I will believe it when I see it. Materials are starting to get delivered tomorrow also. The main contractor for the job has some questions about some of the steel construction so he is having the county inspector come out to look at a couple of issues. Framers will also start framing tomorrow.

Finally getting to see some forward progress again.
 
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TheRoteEngineer

Active member
Joined
Sep 23, 2016
Messages
30
Location
Welsh Borders
Incredible place you have there! The garage / shed / barn will be a brilliant addition.
What is the process for insulation in the US? Is there code you have to adhere to? I am guessing that it gets pretty nippy in winter where you are based?
Also, I know what you mean about flat space, we are in a comparatively hilly part of the UK and live atop of the undulations. Our driveway is about 700m and is around 1:2 for most of it! In trying to improve the place we have spent a lot of time terracing and moving dirt around.
Keep the updates coming,
Kind regards,
TRE
 
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Boon

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Apr 12, 2022
Messages
90
Incredible place you have there! The garage / shed / barn will be a brilliant addition.
What is the process for insulation in the US? Is there code you have to adhere to? I am guessing that it gets pretty nippy in winter where you are based?
Also, I know what you mean about flat space, we are in a comparatively hilly part of the UK and live atop of the undulations. Our driveway is about 700m and is around 1:2 for most of it! In trying to improve the place we have spent a lot of time terracing and moving dirt around.
Keep the updates coming,
Kind regards,
TRE
It does get pretty cold up here. Our elevation is 8048' (2453 meters). I have seen it as low as -35F. Thankfully that doesn't happen very often. Our driveway is about as long as yours is but probably not as steep. It is steep enough that one can't get up it without 4 wheel drive in the winter unless I plow it.

As far as the insulation goes, I was going to use blown in poly-urethane but I decided that it is a garage and a good portion of it is already insulated by earth. It's not worth the extra cost to go with sprayed in insulation. County code doesn't require any insulation for garages but I want to heat it so I am going to use R-21 fiberglass batt insulation.

I have seen some pictures of the mountains in the UK. The countryside looks absolutely beautiful.
 
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Boon

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Apr 12, 2022
Messages
90
Another update. The steel fabrication guy said his work would take 3 to 4 days. It took him 4 weeks. He had to come back and correct errors and install things that he forgot or didn't realize were on the prints. He finally got his part done. There were still problems with straightness of the walls and and such but we wanted to move forward with the whole thing. It took my framer two days to get everything plumb and straight.

Here is what two frames did in five days. They installed all of the sill plates, got most of the bottom walls framed and most of the subfloor for the second story done.

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Boon

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Apr 12, 2022
Messages
90
And I got COVID so I can't help the guys this week. I don't think they would appreciate it.
 

GlennSullivan

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Joined
Mar 15, 2006
Messages
334
Location
Yorktown, NY
Yeah. The original completion date was over a year ago. Not worried about the weather however. It won't slow us down too much.
Opps, I forgot, weather doesn’t bother you Mountain Men, LOL.

Sorry about the Covid deal. I worked through the March - December 2020 time frame with trailers full of dead bodies with no vaccine and no issues.

Retired in Dec 2020 and got all the shots and boosters, ended up getting it last new years eve. Spent 10 days with 102-104 fever. Go figure…..
 

grant00

Well-known member
Joined
Feb 12, 2011
Messages
205
Location
Littleton, CO
Another Coloradan here. Looking forward seeing more. Awesome view you have up there!!
Any plans for finishing or coating the floors? I’m about a week or so behind you with framing about to start on our garage.
 
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Boon

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Apr 12, 2022
Messages
90
Opps, I forgot, weather doesn’t bother you Mountain Men, LOL.

Sorry about the Covid deal. I worked through the March - December 2020 time frame with trailers full of dead bodies with no vaccine and no issues.

Retired in Dec 2020 and got all the shots and boosters, ended up getting it last new years eve. Spent 10 days with 102-104 fever. Go figure…..
I took the vaccine when it first came out. I have firmly refused to take one since. I have had COVID twice, including this time. I have a lot of friends that got the vaccine and still got COVID. One has permanent nerve damage from the vaccine.

Actually I am a wimp when it comes to being cold. The wife and I are always bickering about the right time to build a fire in the stove. It's all about how one dresses when outside.
Another Coloradan here. Looking forward seeing more. Awesome view you have up there!!
Any plans for finishing or coating the floors? I’m about a week or so behind you with framing about to start on our garage.
I haven't even thought about the floor. I will probably just go with oil base floor paint. I had an epoxy floor in my shop when I fixed helicopters and it still wore down after awhile. It's cheaper to paint a messed up floor than have it refinished with epoxy.
 

red

Well-known member
Joined
Feb 20, 2009
Messages
719
Location
Hudson Valley, NY
Second the opinion on the densifier, might want to consider concrete stain as well.
Another idea might be to use rock wool insulation instead of fiberglass insulation. Not sure if it's available in your area but heads and tails above fiberglass in it's advantages.
 
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Boon

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Apr 12, 2022
Messages
90
Another update. First floor walls are all framed. Most of the pre-cuts are done for the 2nd floor walls. They just have to nail them together and stand them up. They don't want to stand the walls up till we have trusses. We are in a holding pattern for trusses. It will be three weeks till delivery. Not a big deal. Ordering doors and windows tomorrow.
 
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Boon

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Apr 12, 2022
Messages
90
Yet another update. I talked to the truss company and they said they will get on the truss package next week. I ordered the garage doors and the roll up doors. The garage doors will be here on Dec 9 and the roll up doors will be here on Dec 22. My source for windows fell through so we haven't ordered them yet.
 

rocco

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Joined
Feb 12, 2007
Messages
635
Location
Moncton N.B
My next shop I’m considering a densifier finish. I think that is what is done to the HomeDepot and Costco floors. They seem to be pretty clean all the time, no concrete dust, and not much staining. What the big guys do might be the right way to go?
I went with the Ashford formula densifier in my shop after a very basic polish and it’s held up great over the last few years, same as Costco and HD use.
 
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Boon

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Apr 12, 2022
Messages
90
Got rid of the COVID. I feel so much better now.

Update:

I ordered the three garage doors and the two roll up doors. They won't be here until sometime around Christmas.

They installed the sheeting on the bottom floor. We got the apron for the back entrance on the second floor poured. The framers got the stairs built, framed the side walls, installed the trusses and are now sheeting the roof.


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