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Obvious tool hacks that you never thought of

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ecotec

Well-known member
Joined
Oct 5, 2010
Messages
5,451
Is there a perfect size o ring for 1/4” drive chrome universal sockets?

I need about 30 of them. All of my SK universals are pretty floppy.
 

bonneyman

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Joined
Apr 22, 2010
Messages
8,806
Location
Desert SW
I keep a small diameter piece of pipe for Allen wrenches. The pipe trick is a true breaker, because that's how I'm most likely to break an allen key, especially if it's a ball-end.
A former boss showed me how to use a hollow shank nut driver to add leverage to allen keys. Always carried some nut drivers anyways, so it was handy and a no brainer. And the handle on the driver is alot more comfortable under torque than a thin allen key. I still do it this way on occasion.
 
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bwringer

Well-known member
Joined
Jan 1, 2013
Messages
10,295
Location
Indianapolis
One principle has served me well ever since it first dawned: Tools are not holy relics.

Three examples of what follows from this enlightenment:

1) Worn out, broken, unsuitable, or unsafe tools should be discarded or destroyed immediately and with extreme prejudice. It's never worth it in terms of time wasted, parts ruined, and risks to life and limb to put up with bad tools. The instant a Phillips screwdriver displeases me, it now goes into the trash or recycling. All those crappy old K-Mart wrenches made of butter and sawdust were tossed into the trash years ago (I refused to contaminate the metal recycling bin). When my jack started leaking down, I immediately bought another rather than risking my life trying to limp through one more project.

2) Tools can and should be freely modified in order to accomplish needed tasks. For example, I keep a few reasonable quality 8mm and 10mm wrenches on hand as raw material for cutting and bending into specialty wrenches for reaching fasteners in weird places.

3) Extreme brand loyalty is silly. There are good and bad tools of every brand and made in every country. Judge each tool on how well it does what it does for you, not on how pretty it looks sitting in a drawer being useless, or where it was made. Obviously, there are tendencies; some brands and countries tend to make better or worse tools. But there aren't a lot of absolutes.
 

KnurledNut

Well-known member
Joined
Jan 28, 2011
Messages
8,153
Location
n/a
Several hacks to my speed square:
Custom 1/8 scribe marks (long before the SSPro was available), blade wrench, 22.5° tick, 1/4” scribe, side scribes at 1.5 and 3”, deepened 1-1/2” and added 1/2” and 3” main scribes, radius pinpoint, additional seat cut reference mark, etc.
 
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tool_scrounge

Well-known member
Joined
Jul 20, 2010
Messages
4,196
Location
Southern California
Next time you need to cut out an odd shaped metal piece on the bandsaw or drill a hole pattern, create a part outline and the hole pattern with center points using CAD. Print it out life size on a printer. Cut out the paper outline with a scissors and tape to metal part with double sided tape. Mark hole centers with a center punch. Cut outline using a bandsaw. Drill holes using a drill press.
 

MiteyF

Well-known member
Joined
Feb 26, 2022
Messages
137
The other option, my hack is to put an appropriate sized magnet on the head of the drill press. Just stick the chuck key to it.

I can get a picture.

I'll do you one better

shopping


I tack weld a washer onto my chuck keys, and put one of the retractable keychains on the drill press. The chuck key is now never more than 2 feet away from the drill press, ever. But it still can't get wrapped up by accident.
 
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rharman

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Joined
Apr 22, 2012
Messages
8,837
Location
SoCal
I'll do you one better

shopping


I tack weld a washer onto my chuck keys, and put one of the retractable keychains on the drill press. The chuck key is now never more than 2 feet away from the drill press, ever. But it still can't get wrapped up by accident.

I have one of those retractable keychains but it's magnetic. And, there's a rubber strap that goes over the chuck to hold it. Been on my drill press for years....
 

drmarkr

ALLIANCE MEMBER
Joined
Feb 5, 2006
Messages
4,213
Location
Tucson
-This is an old one but I'll throw it out there for the new members of the Knuckle Busters Club

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I figured that one out on my own when I was about 13, in my first job at the motorcycle shop. Necessity is absolutely the mother of invention.
 

drmarkr

ALLIANCE MEMBER
Joined
Feb 5, 2006
Messages
4,213
Location
Tucson
The other option, my hack is to put an appropriate sized magnet on the head of the drill press. Just stick the chuck key to it.

I can get a picture.


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This works for other applications as well...I have a 6 inch scale with a small neodymium superglued to it, that stays on the front of the ways of my wood lathe. (you can order a selection of neodymium's in various sizes on Amazon...WAY stronger than conventionals!)
 

bonneyman

Well-known member
Joined
Apr 22, 2010
Messages
8,806
Location
Desert SW
For those of you who could use a long "grabber" type of tool, I've found that old gun barrel cleaning kits are a goldmine. You can get them for cheap, especially if they're missing accessories. I just screw the cleaning rods together, and fashion a hook of some kind on the end. I used them to pluck dirty filters out of commercial units which I couldn't turn off (don't want to be reaching your arm into a running machine). You can usually just keep adding 6 inch rods together till you get the length you need, and disassembled they fit into pouch or box without taking up too much room.

Great for retrieving dropped tools, reaching wires behind things, etc. I made alot of grabbing tools with hooks, magnets, and ropes, but the gun cleaning kit idea really worked well.
 

NUTTSGT

Super Moderator
Staff member
Joined
Sep 14, 2009
Messages
50,986
Location
Northern Central Ohio
This works for other applications as well...I have a 6 inch scale with a small neodymium superglued to it, that stays on the front of the ways of my wood lathe. (you can order a selection of neodymium's in various sizes on Amazon...WAY stronger than conventionals!)
Awesome...

Ever glue a little neodymium magnet into a filling ?

:beer:
 

dr_clyde

Well-known member
Joined
Jan 7, 2009
Messages
6,448
Location
Holland, MI
I got around the chuck key thing by not owning any keyed chucks.
That works until you need a chuck bigger than 1/2"...

The big dogs still are keyed only.

The chuck key on my big lathe tailstock is welded to a length of chain which is bolted to the tailstock so it doesn't wander off.
 

Hohn

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Joined
Aug 25, 2016
Messages
2,669
Location
Diesel Central, Indiana
This works for other applications as well...I have a 6 inch scale with a small neodymium superglued to it, that stays on the front of the ways of my wood lathe. (you can order a selection of neodymium's in various sizes on Amazon...WAY stronger than conventionals!)
Here's my preferred source for magnets:


I use their super strong plastic coated magnets on oil pans and such.
 

Beerhippie

Well-known member
Joined
Oct 13, 2023
Messages
9,844
Location
Far NE Oregon
Not really a "tool hack", but related: Today I had to reconstitute my apparently eternal supply of Permatex Anti Seize. This is at least the second time I've had to do it for this at least thirty-year-old plastic bottle of A-S. Add a few tablespoons of mineral spirits to the 1/3 bottle of solidified A-S, warm in some hot water, stir vigorously, and, viola--it's ready to spread all over my shop, clothing and body with the slightest touch again!

beforeyouknowit-jpg.317969
 

Rinspeed

Well-known member
Joined
Apr 26, 2020
Messages
1,825
Location
NY
Didn't I mention that all my father's chucks were keyless, fifty years ago? Some were quite large.

He blamed my brother and I for losing the keys until his dying day.






Lol, I can still hear my dad bitching to put the damn tool back where I got it. He knew where everything was and didn't like wasting time looking for tools.
 

bwringer

Well-known member
Joined
Jan 1, 2013
Messages
10,295
Location
Indianapolis
Lol, I can still hear my dad bitching to put the damn tool back where I got it. He knew where everything was and didn't like wasting time looking for tools.
My Dad was the exact opposite. He never could find anything in the literal piles of tools and materials lying in the filth and on the floor, and sometimes gave me **** for pausing to organize and wipe the dirt off things.

Dad was otherwise a brilliant engineer and mechanic, and actually did very neat, tidy work of all kinds, but for whatever reason could not and would not keep any tools, parts, or materials in anything resembling order.

After he died, we excavated the back of his van and found nearly two dozen cordless drills and countless batteries (he was a retired engineer, but did handyman type stuff to keep busy; he was very much in-demand because he also rarely remembered to charge or collect payment). When he couldn't find a drill in the rubble right away, he would simply go buy another.

My reaction to growing up with this sort of chaos and waste was such that I could walk out to my garage right now and, mostly without looking, put my hand on the exact socket or tool I need. I'm certainly no neat freak, but I mostly know where my stuff is.
 
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