Had this post misplced in the 42 cab build thread earlier today...sorry, so I moved it here:
Back during the madness of G3 (Great Gladiator Grab) I snagged 13 units myself. Been watching this thread,
of course; and dreading the day I would actually apply myself to the task of assembling and mounting them in the new garage. I have read about what a pain in the *** they are to assemble. Also-I see some of these put together out-of-square; which gave me even more reservations about starting. I wanted these to look good: with doors even etc.
Finally started the deed and the first one was not fun. I did it alone-on the floor. It took a while.Pressing onwards though, right now "we" (The wife helped a bunch) have eight (8) assembled and four (4) of those mounted. We have it down to 20 minutes now for assembly and get them assembled with the doors square. We are mounting the cabs directly to the walls-no tracks.
Above is a shot of the work in progress. I had the 8 foot T8 light fixtures installed 1 foot out from the walls in this part of the garage specifically to acccommodate the Gladiator cabinets. This is a partitioned-off room in the 30X40 metal garage and it will be a hobby room. The walls were painted with semi-gloss and with light colors to reflect the light. The cabinets don't seem to block too much light beneath them. Also had the electrical drops spaced to allow cabinet placement. This all was done 5 months ago! Bout Time to hang em.
Also note that you can see the Costco Infrared garage heater going above the one cabinet in the corner. Works well to warm up the benches and tools while the baseboard heater and downdraft ceiling fan get going and warmed up a bit. Then I usually turn off the IR.
Anyways-what I have learned and will suggest for those big chickens like me is: Work on a table or bench. Easly to flip and turn the cabs that way. Use a nut driver, a powered driver/bits and have a long handled screw driver on-hand for getting the doors on. Fastest/Easiest way to get the corners square is to get the three fasteners near that corner fairly snug- and then use a dead blow hammer to knock them into the obvious & flush alignment. Then cinch them good with the power driver.
Lastly-fully assembled they are not really heavy. I used a few lumber blocks on a short ladder plus some shims to get them in position before fastening. I'll post more pics as we get this finished up. Hopefully others will now get going. What are you waiting for? Ha Ha............