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Overseas Jack Rebuild Help Tutorial.

jlabelrecord

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Jan 7, 2025
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The washer needs to be seated in place by the Release threaded portion, if not, it will just simply spin and not allow the release stem to lower and raise when the gear is rotated. The most common issue people have when reinstalling the release assembly is that the stem bottoms out before the release assembly is seated. In order to properly seat the assembly, start with stem in height that will allow you thread the assembly in, all while keeping the square shank inside the washer. Once it bottoms out, rotate the gear to raise stem, while also rotating the assembly to till it’s completely seated.
Ok I will try that. So set the shank to a minimal distance so almost all the way tightened, take the whole assembly and start to thread it into the block making sure the shank is in the square washer. Bottom out the assembly. Now at this point spin the gear counter clockwise, you said rotate the assembly as well, what do you mean by this? After I've tightened all the way down I'm going to re-loosen it?
 
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jlabelrecord

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Jan 7, 2025
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Were you ever able to get the leak to stop? I have the same issue coming from the threads as well as on top of the gear! When putting your release valve back in, did you have the pin all the way tightend to the valve or leave it a little loose? Thanks!
So one more newbie question when I'm spinning the gear by hand and not using the handle I spin clockwise to drop the jack and counter clockwise to raise the jack, with that in order for the jack to go down, is the stem supposed to keep keep the ball down when lowering the jack?
 
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Hiball

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Ok I will try that. So set the shank to a minimal distance so almost all the way tightened, take the whole assembly and start to thread it into the block making sure the shank is in the square washer. Bottom out the assembly. Now at this point spin the gear counter clockwise, you said rotate the assembly as well, what do you mean by this? After I've tightened all the way down I'm going to re-loosen it?
The release assembly is compromised to two parts, the outer portion that has a Hex that threads into the block and then the stem that is connected to the gear. If the washer isn’t secured by by the outer hex portion the stem won’t go up and down to allow the jack to operate correctly, thus the entire assembly needs to bottom out, to prevent leaks around the threaded portion. If there is stem leaks, there is a Oring inside.
So one more newbie question when I'm spinning the gear by hand and not using the handle I spin clockwise to drop the jack and counter clockwise to raise the jack, with that in order for the jack to go down, is the stem supposed to keep keep the ball down when lowering the jack?
When lowering the jack, the stem will rise, allowing pressurized oil to lift the ball and oil to find it way back into the reservoir.
 

jlabelrecord

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Jan 7, 2025
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Ok so starting with the top img. Those are the washers I'm seating with the hex assembly. Second picture is how I was starting out, which I believe is all the way open and third picture is all the closed. So basically I want the stem to almost touch or touch the ball when I am completely seated am I correct?
20250108_131138.jpg20250108_131152.jpg
 

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Hiball

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Ok so after the nut bottoms out, seating the washer and coupler am I wanting then to bottom out the stem to fully close the valve?
The stem during operation will always move up and down following operation of the gear. Where the problem lies, is the a lot of time when people reinstall the gear assembly, the outer portion never bottoms out and secures the washer. When this happens you need to keep raising the stem, while threading the assembly into the block to make sure it’s seated.
 

jlabelrecord

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The stem during operation will always move up and down following operation of the gear. Where the problem lies, is the a lot of time when people reinstall the gear assembly, the outer portion never bottoms out and secures the washer. When this happens you need to keep raising the stem, while threading the assembly into the block to make sure it’s seated.
Ok I understand now, Thank you!! And so the second question if you don't mind is the screw for the "working" valve won't sit flush like it did when I took it off so I'm getting some seepage through there, and when I raise the jack it holds but won't go back down. 🤷🏼‍♂️ if there was a shop nearby that would do it I'd go. But this thread gave me the willingness and now I just want to conquer thos darn thing
 

jlabelrecord

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Jan 7, 2025
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Ok I understand now, Thank you!! And so the second question if you don't mind is the screw for the "working" valve won't sit flush like it did when I took it off so I'm getting some seepage through there, and when I raise the jack it holds but won't go back down. 🤷🏼‍♂️ if there was a shop nearby that would do it I'd go. But this thread gave me the willingness and now I just want to conquer thos darn thing
The stem during operation will always move up and down following operation of the gear. Where the problem lies, is the a lot of time when people reinstall the gear assembly, the outer portion never bottoms out and secures the washer. When this happens you need to keep raising the stem, while threading the assembly into the block to make sure it’s seated.
Also I went back and was reading the thread from start to finish again, should I not be using this kind of fluid? It's the only fluid they had at the store near me.17363726118014936562181692544235.jpg
 

jlabelrecord

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Also quick question, I went back and was reading over the threads from page 1. The only fluid the store had near me is the Bar stop leak oil. It looks like you said don't use leak seal oil. Is it OK, or should I order some new stuff?
 

jlabelrecord

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Jan 7, 2025
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So with barely any fluid in the jack it was able to raise and lower the jack.. kind of.. added more fluid and went to bleed it and the arm wouldn't go back down after opening the release valve. I took the hex nut off and pulled the ball out, used a small pick in the bottom hole and the arm started to lower and a bunch of air bubbles came out. Replaced the ball and the release assembly, jack it up and was able to release it. Did it a few times and then opened the filler hole to release the air. Because I took the assembly off I lost fluid and the jack was going up really badly and not all the way up. So I added just a little bit of fluid, jacked it up and was able to drop it opening the release valve. Because it was still shaky going up I added I tiny more bit of fluid. When I did that the jack would not come down again. Not sure what to do next. Please help.
 
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Hiball

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jlabelrecord said:
Ok I understand now, Thank you!! And so the second question if you don't mind is the screw for the "working" valve won't sit flush like it did when I took it off so I'm getting some seepage through there, and when I raise the jack it holds but won't go back down

My response in Bold as you kinda messed up the quote earlier.

I would try and figure out what’s going on here with the plug not sitting flush, don’t force it as it sounds like components are out of order and you can damage seats etc.
 
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bignslow

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Apr 13, 2025
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I am looking for assistance with correct installation of parts for quick lift piston in MVP 3 ton jack. What is the correct sequence of parts inside the piston? White plastic washer, metal spacer, u-cup with holder, then snap ring? Also, which way should the u-cup point? Same direction as the large u-cup or opposite? Also, metal spacer has inside bevel on one side. Which way should that point?

I found multiple diagrams of similar jacks with conflicting information.
 

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Callbt

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Mar 24, 2020
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Peoria IL
Hello. Trying to fix a sesrs 214 2 ton jack. Appears that my main piston cup is bad due to the use if a groove for height/extension limit. Basically high pressure leak pushung past the cup seal. Measurements show this is a 22x40x12 seal, same as the 328 series. I just want the main ram seal, green ebay seal ok?
 

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Callbt

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Only ine photo loaded, try again
 

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Callbt

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New ram/piston seal installed.. works as it should again. note I did NOT pry out the plastic washers from the "D" ring, just sprayed down the seat & ball with brake clean before re-assembly.
 

pb3

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May 20, 2016
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Thank you Hiball for creating this thread. I have a couple Michelin speedy lift 3.5 ton jacks that were leaking. Ordered kits from all 3 mentioned here. Only HPS' had the correct sizes. The others created a slow drop issue that wasn't there originally.
 

dillonbfox

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Feb 15, 2025
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Hey, been reading this thread and trying to figure out my jacks problem. Originally it wouldnt lift at all, found a bad seal at the resevoir (where it connects to the block). Put it back together, filled with fluid, bled it, and now only goes up when you pump it really fast. Any help is appreciated.
 

paulsomlo

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Jul 16, 2013
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Hey, been reading this thread and trying to figure out my jacks problem. Originally it wouldnt lift at all, found a bad seal at the resevoir (where it connects to the block). Put it back together, filled with fluid, bled it, and now only goes up when you pump it really fast. Any help is appreciated.
If you're referring to the seal that keeps fluid in the reservoir, then you haven't fixed anything other than a leak to the outside world. The things I would look at are the pump seal, the main ram seal, is the release valve closing properly, is there an issue with the working valve. What's your jack?
 

dillonbfox

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If you're referring to the seal that keeps fluid in the reservoir, then you haven't fixed anything other than a leak to the outside world. The things I would look at are the pump seal, the main ram seal, is the release valve closing properly, is there an issue with the working valve. What's your jack?
Both valves seem to be working correctly. And the seal i replaced was the one that seals between the cylinder and the resevoir at the valve block. It is a lincoln 2 ton. I will look into the ram and pump seal. The first pic is the seal that i replaced in the center. Looking at my piston it looks a little diferent than others shown.1000030388.jpg1000030389.jpg
 
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