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Pallet racking

nadogail

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Jan 23, 2009
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31,899
Location
Coronado, CA
I regard pallet racking as "Tinker Toys" for a person with a chop saw and a welder. You are limited only by your imagination and your supply of steel and consumables.
 
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Bill T

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Mar 28, 2009
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140
Location
Easley,S.C.
This will make the Engineering folks cringe, but, I visited a shop in my area to pick up something from CraigsList. The shop had 14' walls. Looked like standard construction from the outside. I went into the shop and saw a method of construction I had never seen. The gentleman had constructed his shop almost totally from pallet racks. The perimeter walls were constructed of pallet racks with foam insulation and corrugated metal screwed to the pallet racks. The pallet racks were attached to the slab with Red Head expansion anchors. The trusses were home-made bar joists attached to the top of the pallet racks. He used corrugated metal attached to the bar joists for roofing. On the interior, he had shelving at different levels on all four sides of the shop. Again, while it designed very out-of-the-box, he had a hell of a lot of storage in his shop.
 

mogandave

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Joined
Nov 4, 2021
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Location
Bangkok
I’m sorry, I don’t not understand the question

It seem like it would be easier to build a few skids/pallets to drive/push the cars on before racking them. I’d you putting them up and taking them down regularly.

You could the pick them up from either end or side, and you would have not worry about bumping the car when moving it.
 

rsanter

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Joined
Dec 22, 2007
Messages
18,487
Location
visalia ca
A friend of mine had a setup like your top picture.
He used the area below as a work area with benches and toolbox

He then had the landing above to store stuff and access stuff that was on the back shelf

Worked well
 

mepstein

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Joined
Sep 17, 2010
Messages
1,280
It seem like it would be easier to build a few skids/pallets to drive/push the cars on before racking them. I’d you putting them up and taking them down regularly.

You could the pick them up from either end or side, and you would have not worry about bumping the car when moving it.
The large metal platform allowed us to drive the cars onto the platform and then drive or roll onto the rack. The racks only had wood runners under the wheels. The rest was open. I cut the 2x10 to fit in between the rails. There is a ledge on each metal rail that held the wood in place.
 

snorky18

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Joined
Oct 1, 2007
Messages
1,170
Location
Southeast Tennessee
This will make the Engineering folks cringe, but, I visited a shop in my area to pick up something from CraigsList. The shop had 14' walls. Looked like standard construction from the outside. I went into the shop and saw a method of construction I had never seen. The gentleman had constructed his shop almost totally from pallet racks. The perimeter walls were constructed of pallet racks with foam insulation and corrugated metal screwed to the pallet racks. The pallet racks were attached to the slab with Red Head expansion anchors. The trusses were home-made bar joists attached to the top of the pallet racks. He used corrugated metal attached to the bar joists for roofing. On the interior, he had shelving at different levels on all four sides of the shop. Again, while it designed very out-of-the-box, he had a hell of a lot of storage in his shop.
I am an engineer (civil/structural), and I've considered building with that same methodology. After I put pallet racking in my shop against a concrete wall in my existing shop I suddenly realized that I nearly had framing for 5 of 6 walls of a tornado shelter, it's so robust.

If you start with value ($/SF) in mind rather than a firm fixed footprint you can come up with some interesting shop buildings if you can find used pallet racking at a good price. Ditto shipping containers. (Getting approval from the chief decorating officer who sleeps on the other side of the bed is a different discussion entirely).

My racking is all between 20-30" deep. I wouldn't want any deeper in a residential garage of typical proportions.

Back to the OP's ? for tips:
  1. I put big stuff / heavy stuff on the concrete (motorcycles, generator, weld cart, etc) under the first shelf.
  2. I put in several shorter shelves with only ~12"-18" tall openings between them that's been great for storing all the awkward small/medium sized objects. Small toolboxes, power tool cases, portaband, etc.
  3. Anchoring to the floor is advised, especially tall or narrower sections (like my 20") that can be tippy. As mentioned before, I would not anchor to walls.
  4. Use shallow beams to allow more shelf opening area unless you need the weight capacity of taller beams.
  5. buy the tallest uprights that will fit your height
  6. If you find it cheap and used like I do, you may never again find those exact beam sizes - I buy a few extra, and in the rare case I don't use them, I put the extras on the side facing the wall, near the top, so if I need them later I can lift them over. Set up far enough from the wall to allow room to get beams between wall and mounted beams.
  7. I have found minor variations in say 96" long teardrop beams between manufacturers. Maybe 96" vs ~96 1/8". This can wreak havoc when you try to put everything together. Try to get identical beams across the whole fleet (all exact same style and manufacturer). If you do end up with tiny variations in style/length, maybe put all the oddballs in one section together at the end, so at least all the other sections are easy to put up that way.
 
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drwheels

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Joined
Mar 12, 2011
Messages
1,999
Location
okla. city ok
I built a work bench out of pallet racking 30inch by 10 foot because I had a piece of plywood that size 1 1/2 thick and used coke cases for the drawers.
 

mogandave

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Joined
Nov 4, 2021
Messages
3,052
Location
Bangkok
I would not paint it until I was sure of the configuration I wanted. No point in painting what you're not going to use, or what you're going to cut and/or weld on. Dragging stuff around tears up the paint.

I would scrub/pressure wash them and treat the rust with Ospho before I set them up.
 

srr

Well-known member
Joined
Jul 10, 2015
Messages
111
Location
San Diego
Here's what I did in my storage semi. They are two foot wide. I used plywood for the shelf's, had Home Depot rip the plywood down the center.
 

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