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Pattern Paper

GasNSteering

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Mar 6, 2009
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87
Location
Zoo Jersey
What is everyone using to make patterns for items to be made from metal? I was trying to find paper sheets say 2 by 3 feet heavy stock but can't seem to find what I want. Suggestions?
 
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Thumper68

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May 16, 2013
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Location
Duluth MN
Paper is so 80s!

All the cool kids have plasma tables now!

Which is really nice for large runs but paper is still better for one offs and prototype fab.

I get mine at a local print shop, 30"x22" I don't remember the weight but it works well.
 

Dan_inthewind

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Joined
Oct 3, 2009
Messages
348
Location
Temiskaming Shores, Ontario Canada
Check out the local lumber centre. They have come out with a recycled paper to cover the flooring during construction. Nice heavy paper that will stand in the corner on its own so should be nice as pattern paper. Roughly 36 to 40 inch width and maybe as much as 12 feet long.

I am in Canada and the local RONA had it. Going to grab a roll next time in just to have.

Our RONA just got bought out by LOWEs so maybe they have something as well.

Good luck.
 

astroracer

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Jun 22, 2005
Messages
3,001
Location
Mid_Michigan
I use all kinds of stuff. Foam core board, old filing folders, heavy cardboard, you name it.
Some of the patterns I've made:
Here is a console I am currently building for my '56 wagon. Foam core patterns.
MVC005F-vi.jpg

MVC009F-vi.jpg

This is a layout for the top. Foam core.
MVC010F2-vi.jpg

See the cardboard circles? Cupholders...
Mark
 
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bullnerd

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Sep 17, 2012
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5,690
Location
Jersey
Which is really nice for large runs but paper is still better for one offs and prototype fab.

I get mine at a local print shop, 30"x22" I don't remember the weight but it works well.

LOL. I agree.

I either steal poster board from my kids or use the floor protector stuff that was mentioned. I usually have that stuff around. Also, if you work for a large company they have tons of cardboard/paper stuff being tossed everyday.
 

A_Pmech

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May 8, 2007
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8,002
Location
IL
Rosin Paper is readily available from any lumber yard or big box. It's cheap, comes on a roll and is relatively heavy.
 

RM209

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Apr 17, 2009
Messages
892
Location
MD
Try Costco or Sam's club. At the warehouse clubs they have various thicknesses of paper or cardboard that sit between the inventory that's stacked on pallets; it's used to hold the stock together. For example, the large cereal boxes have a sheet of heavy paper on each layer. Considering all of the cardboard boxes are free, I assume the cardboard sheets are free as well.

RM209
 

lbperry

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Mar 11, 2012
Messages
399
Location
North AL
The foam core board that astroracer is using and is available at Hobby Lobby. Great stuff for mocking up structures for sheet metal.
Good Luck,
 

Alchymist

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Central PA

dr_clyde

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Jan 7, 2009
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Holland, MI
I get mine from a friend who is a paper salesman. Ask at the local newspaper or engineering print shop. They can put you in touch or just sell you some.
 

ilovevocs

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Jun 26, 2009
Messages
1,966
Location
Toledo, Ohio
I buy chip board from a local cardboard supplier. I get a few hundred sheets for $50.00.

Have seen the floor protection stuff on a roll and it seems like similar stuff. Just have one hell of a chipboard inventory left to burn up.

I'll even bend the chip board in my break when making templates; helps to confirm my back gauge measurements before making the first part out of sheet metal.


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RAMBIN

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Jan 5, 2006
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133
Location
canada
haha I thought I was the only cheap one that bought the white poster board at the dollar store...
 

OccupantRJ

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May 15, 2009
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Eastern North Carolina
Since my company uses many plastic injection molded tool handles, I use the white chip board separators between the layers of handles in the boxes, usually about 18x20 inches.
 

EdT

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Sep 21, 2010
Messages
1,104
Location
North Georgia
For small stuff I often just glue a copy of the drawing to the metal with rubber cement. For larger parts and limited repeats I am still working my way through a stack of big hanging file folders that they pitched at work years ago when they digitized all the drawings. They are made from "oak tag" which is a bit heavier and "harder" than manilla folders. For patterns that will be used many times I use countertop laminate. It is very durable, fairly quick to make and holds up very well. Takes a nice "crisp" edge and doesn't get dog eared like card stock. Sometimes on the card stock patterns I harden up the corners and hole center locations with super glue. Makes them last longer and you can get that hole the same just a little off every time. Have a few patterns made of sheet metal. One thing that everyone knows, but I'll mention it anyway, is that, regardless of the pattern material, you want the hole centers located, not the entire hole. That is, if the part needs a a 1/2" hole in it, the pattern only has a tiny hole to locate the center of the 1/2" hole. The hole center is transferred to the part using a punch through the pattern and then you make it 1/2" by a method of your choosing.
 

nine4gmc

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Mar 24, 2012
Messages
14,357
Location
Dallas
I buy chip board from a local cardboard supplier. I get a few hundred sheets for $50.00.

Have seen the floor protection stuff on a roll and it seems like similar stuff. Just have one hell of a chipboard inventory left to burn up.

I'll even bend the chip board in my break when making templates; helps to confirm my back gauge measurements before making the first part out of sheet metal.


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This^. ULINE and others carry it.
 

PCustoms

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Jul 23, 2011
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22,264
Location
VT
^^went to buy some kraft paper last week thinking I could crumple it for packing materials. Actually very heavy, would be good for templates. $11 in the paint department.
 

OccupantRJ

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Eastern North Carolina
^^went to buy some kraft paper last week thinking I could crumple it for packing materials. Actually very heavy, would be good for templates. $11 in the paint department.

What we use for packing is called bugus paper, nothing more than unprinted newspaper sheets cut to size. We buy it by the pallet load.
 

Alchymist

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Mar 1, 2009
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4,423
Location
Central PA
I save old felpro gasket box's some are big some are small

I save the larger cereal boxes and Ritz cracker boxes, and cut out the two large sides. These I use for smaller templates for woodworking. Even if it's a one off project, I write the info for the build on the templates, and throw them all in a drawer. Not cheap - free!
 

gahrajmahal

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Dec 12, 2008
Messages
2,519
Location
Cincinnati, Ohio
A roll paper that is thicker than newspaper about like brown paper bags in 36" width is available at PPG paint stores. You can also find it at the big box stores for a very reasonable cost. I used it for making carpet patterns in my Chrysler.
 
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Broadie

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Feb 23, 2010
Messages
47
Location
SE Alaska
I use door skin (mdf?) and rip into 3 inch wide strips. Hot glue ends together to make pattern.
 

62blue

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Feb 13, 2016
Messages
30
Your local furniture store throws tons of cardboard away every time they unpack furniture. It is stiff cardboard about 1/8 " thick and some a little thinner. Works great for patterns especially on compounded curves. Like a fellow above said I also use pull sheets from Costco too as they also work great.
62Blue
 
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