Holidays over,, back to the Salt Mine....
Needed to sort out the steering column on the '32 Roadster, as my initial install was too steep for just two U-joints.
I was also dealing with a floppy column ( free joke set-up for your amusement here...) since it wasn't anchored to the dash, just slipped into the firewall sleeve.
First step is to get it properly anchored to the dash. I need about a 4" drop to put the wheel in a comfortable driving position.
Had an old Toyota piston rod in my stash of someday project ideas. Put it in the big outdoor vise, heated it with a torch and twisted the wrist pin 90° so the hinge is parallel to the bore instead of perpendicular. I knew it was going to be too long, but that was a quick fix with a cutoff wheel in an angle grinder.
Welded the two ends back together with MIG, did get a little porosity in the root pass, the forging was probably oil-impregnated.
Built up enough weld that I could blend the twist into the crank connection. Took quite a bit of grinding to smooth it all out; I used a carbide burr in my M12 straight die grinder, a 2" flap disc in the M12 right angle grinder, and a christmas tree stone stone in the M12 rotary tool. (When you weld like I do, you have to hone your grinding skills.) Pretty happy withe result. It fits the 2" column perfectly.
The drop is straight, have to build a tapered mount to follow the curved '32 dash. The wrist pin is going to be the hinge. Haven't decided if I am going to use an internal hinge pin or external barrel. Will get it mocked up in the car and see what shows and/or makes the most sense.
Double U joint and shaft support on order from EBay. Vendor is local so I should be able to get the steering shaft geometry figured out this week. Offset angle between steering column and steering box is 41°, too steep for single U-joints.
Thanks for looking.