To avoid these ads, REGISTER NOW!

Quick and Dirty: Butcher Block Island

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
Nice and clean in the good old days:

Olsen_GarageALR.jpg


The center of my garage is useable space, since I only park one car in there. When I built my 'Compliance Station' a couple of months back, I also added a new cabinet to the center. It looked like this.

Cabinet.jpg


It's a heavy-duty cabinet that stores a lot of stuff. I like the fact that the doors have their own shelves in them for smaller stuff. It's made of very solid 14-gauge steel.

It's big, though. Really big. And it started to bother me that it ate up so much space right in the center of the garage.

So I got an idea. And last week I picked up a piece of 72.5"x39"x1.5" birch butcher block and decided I'd do a little surgery on the cabinet to turn it into something that would have a function as a work surface as well as storage, and also wouldn't block my view of my car.

I'm in the middle of two other projects, so I basically had an afternoon to do this. So it was not elegantly done.

Here's the cabinet marked with the 'belt' section I decided to cut out.

Island-Belt-Line.jpg


I used a circular saw with a Freud Diablo metal-cutting blade to chop through the 14 gauge sheet metal. Quick and quiet enough that I didn't wake the baby from his nap.

Island-The-Cut.jpg


Here you can see the carcass of the cabinet itself with the middle section gone. It's now only 35" tall.

Island-New-Carcass-Size.jpg


Cutting out the middle piece meant the hinges would still work the same and I wouldn't have to bend any sheet metal. I had flux core wire in the welder, and -- even though I used a grinder to get down to bare metal -- the paint around the weld would catch on fire. It wasn't pretty.

Island-Ugly-Line.jpg


But I planned on covering up the scar in any case. Here's a picture with the butcher block on top and a wood kick panel added around the base.

Island-Painted-Close.jpg


It's at the same height as all the other benches in the garage, so even if I'm working on a 20' length of something, I can just span between the benches.

Handles and lighting will come later. I'll clean the place up when I'm done with the other two woodworking projects, and get a better picture. But it's already nice having the extra space to spread out. (Full disclosure: I'm a work bench junky; I've got one more butcher-block bench -- height adjustable -- in the planning stages.)
 
Last edited:
To avoid these ads, REGISTER NOW!

bmwpower

Super Moderator
Staff member
Joined
Apr 24, 2005
Messages
12,578
Location
NJ
Pretty slick. Planning on putting any wheels on it?
 
OP
J

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
bmwpower, I don't plan on making it mobile for two reasons. One is that I like it fixed to the pillar, for strength. The other is that my garage is too small for mobility to help much.

And yes, it's a HF saw. I picked it up when I got the metal-cutting blades, thinking I wouldn't stress my regular circular saw with it. Don't tell anybody, but I like the HF saw better than my Black & Decker.
 

Costner

Well-known member
Joined
Jul 24, 2009
Messages
339
Love that Ikea butcherblock.... wish I had one within driving distance.
 

BLUBAYOU

Well-known member
Joined
Mar 25, 2008
Messages
163
Looks great. I scored two nice maple tops roughly the same size last year (for free). Mine were used as lab tables at a local college where a friend is a project manager. He scooped them up for me when he saw they were up for grabs. In hindsight I should have asked him to get a couple more! They'd have made a great work surface along the entire back wall of my garage, but these two will have to do for now
 

63ChevyII

New member
Joined
Dec 2, 2009
Messages
4
I went to the Ikea website to get an idea of how much the wood costs - I don't see it listed anywhere. Do you remember the aprox. cost?

Thanks!
 

FLACOMAN

Well-known member
Joined
Nov 13, 2006
Messages
113
If you can find a bowling lane bed from Craig's you can really make out
 

e-tek

Well-known member
Joined
Dec 19, 2007
Messages
10,690
Location
Saskatoon, SK
One again Jack - you've earned the use of the "nom de totale" ("Jack of all trades")! Good work!
 
OP
J

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
Thanks again. I have eight work surfaces in the little garage, now. It might be time to admit I've got a problem. ;)

For the wood -- with Ikea, you've got to call your local store to confirm that they carry the countertops. They don't sell Maple -- but have Oak, Birch and Beech. (I think Birch and Beech are harder than Oak -- I liked the look of the Birch.)

Here's a link with sizes and prices. 4' is $90, 6' is $130 and 8' is $170. Those are all 25" depths. The 39" depth I got was $195 for a 6' length.

http://www.ikea.com/us/en/catalog/products/40057396

And while I'm at it, here's a set of links to Sears' different bench top options:

Stainless Steel

Butcher Block (might be Maple)

Bamboo

MDF

Sears also carries 6' lengths.
 
To avoid these ads, REGISTER NOW!

kharma

Well-known member
Joined
Jul 17, 2009
Messages
47
Location
Mass.
Love what you've done with your space!

We put the Ikea countertops in our kitchen to replace pink formica shortly after we bought the house... made a WORLD of difference. We went with the type linked above, but I'm eyeing these up for the garage. A little thinner but a lot cheaper...
 

jamesemery728

Well-known member
Joined
May 2, 2009
Messages
961
Another great post, thanks for sharing all the ideas, pictures and help you are giving to everyone.
 
OP
J

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
Here it is with the garage cleaned up. Still a few details to wrap up, but the small welding table fits at the end, and then covers the table saw, which is nice and compact.

Island000.jpg
 

Jononon

Well-known member
Joined
Nov 28, 2006
Messages
1,636
Very nice! I have a feeling you picked up some pendant lights while you were at IKEA? ;)
 
OP
J

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
Yep. That place has a way of always getting you to pick up more than you came in for.

Two more views:

2010-013.jpg


2010-020.jpg
 
OP
J

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
Thanks.

I just updated the pictures in the main thread about my garage.

Even with the two new work benches, it still looks pretty clean (when it's been cleaned up, that is).

2010-003.jpg
 
Last edited:
OP
J

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
The cabinet is fastened to that wood pillar. The butcher block is fastened with wood screws at the corners of the cabinet.
 

JBC

Well-known member
Joined
Nov 19, 2009
Messages
68
Jack,

I'm a frequent visitor to Pelican. First, the 911 is awesome. I'm gonna get one as soon as my garage is built. 1987-1989 year and I like black or white.I have two sons and we are building our case with the Admiral (my wife) for a 911. Proving a bit hard since I'm building the garage.

I have been on this site for several weeks now getting idea, etc., for my garage.

I really like your attention to detail. Since I have a sloped backyard (everyone in central VA has a hilly yard) and it is cost effective to put in a concrete slab with beams for a workshop under the slab as long as we do not run into solid rock. I'll use some of your ideas on the main level.

So, thanks for posting and sharing what you have done. It will help me plan, etc.

John
 
To avoid these ads, REGISTER NOW!
Top Bottom