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Removing a rusted water heater element

HoosierMark

Well-known member
Joined
Jan 31, 2013
Messages
1,445
Location
Southeast IN
Element is rusted and socket will not hold to loosen it. Any body got any tricks to remove it. Plumber friend says replace whole heater and 5hat is an option.
 
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nit2wn

Well-known member
Joined
May 8, 2011
Messages
911
Location
Centreville,Al.
If the element is that bad, you're wasting time and money on a new element. Best thing is to start looking for the replacement heater and decide if you want the new ones that heat on demand and hang on the wall, a new one of your current version, or maybe a heat pump version that becoming the newest thing. The biggest question is how deep is your pocketbook.
 

gizardlizard

Well-known member
Joined
Aug 29, 2019
Messages
729
Location
Madison, WI
At work, I have a 3/4” drive , 1 1/2” socket that I cut the lead in off from. Prevents the socket from slipping off. We have super rusty ones too and I need a 3/4” breaker bar and someone to hold the water heater.
 
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HoosierMark

Well-known member
Joined
Jan 31, 2013
Messages
1,445
Location
Southeast IN
Gizardlizard I do not know what you mean by cutting the lead in off.
yes I understand it is probably best to just replace it. But I still like to try a few things. We plan to see if we can cut a couple of notches in it and use a punch to turn it. May also try drilling thru center and driving a punch in or something like an easy out. The water heater is not that old plus I like a challenge. Obviously you only spend a little bit of time on it and then give up.
i ran into a similar situation trying to replace a damaged handle end on a frost free hydrant. I could not get it loose due to plastic breaking. Plumber said to take a torch and melt it, then pick out the plastic. Saved me from cutting into interior drywall and replacing whole faucet.
i find theres a lot of knowledge out there, you just got to find it.
 
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Rst277

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Joined
Oct 25, 2013
Messages
1,734
Location
Winnipeg, Manitoba, Canada
Gizardlizard I do not know what you mean by cutting the lead in off.
yes I understand it is probably best to just replace it. But I still like to try a few things. We plan to see if we can cut a couple of notches in it and use a punch to turn it. May also try drilling thru center and driving a punch in or something like an easy out. The water heater is not that old plus I like a challenge. Obviously you only spend a little bit of time on it and then give up.
i ran into a similar situation trying to replace a damaged handle end on a frost free hydrant. I could not get it loose due to plastic breaking. Plumber said to take a torch and melt it, then pick out the plastic. Saved me from cutting into interior drywall and replacing whole faucet.
i find theres a lot of knowledge out there, you just got to find it.
If you can't turn it with a socket the notch and punch idea will likely not work either. Do you have a big pipe wrench?
 

Fav Onefour

Well-known member
Joined
Jul 14, 2022
Messages
712
Location
MN cold and hot
At work, I have a 3/4” drive , 1 1/2” socket that I cut the lead in off from. Prevents the socket from slipping off. We have super rusty ones too and I need a 3/4” breaker bar and someone to hold the water heater.
I like the idea of cutting that edge.
I have a 6pt sitting with my plumbing tools just for this issue. Sounds like a little modification is on the agenda.

It's rare to have enough room around the elements for a pipe wrench. The big socket, big bar has worked pretty well most of the time. Some of mine don't have a raised ****** for the element. Those have been buggers.
 

TheRealZeus

Well-known member
Joined
Oct 4, 2021
Messages
5,012
Location
CONTINENTAL USA
If the nut is not rounded, appropriate six point impact socket on a 20v driver worked for me, after a breaker bar would not do it. The back up plan was a complete replacement of the water heater.. it was grimy but came loose.
 
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