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Blue Chips

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Jan 25, 2012
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Maine
Very nice. More details on the pressure washer grit blasting attachment please. Looking for alternatives to flap wheel.

Glad you liked it. As to the sand blasting attachment for a pressure washer, I can't recall the brand, but it looks pretty much the same as this one: CLICK HERE. Be sure to check the minimum pressure and GPH requirements.

I'd suggest giving Comet a call and see what type(s) of media they actually recommend.

EDIT: Whatever you get, a carbide nozzle is highly recommended.
 
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jblnut

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I got it all primered and realized I forgot to put mudflap and side skirt mounts on it. So I got to redo it again lol
KIMG1577.JPG

I also put a piece of flat inside the extension to give it a little extra something to sit on. This ended up causing issues .....
KIMG1578.JPG

Nothing the port a power couldn't solve though :lol_hitti
KIMG1579.JPG

Closer than a shave from a Harry's Razor ....
KIMG1580.JPG

The come along came in handy as well !!
KIMG1581.JPG

Gonna have lots of shop time to finish this up the next few days as this is the load of BS headed our way :headshake
KIMG1583.JPG
 

jblnut

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Yeah, you're gettin the snow, and I'm gettin the rain. Better get your snowplow ready again!
Snow. It blows !!! I spent 7hrs moving it around yesterday :headshake
KIMG1596.JPG

Today though I did some crappy welding on Walter !!
KIMG1601.JPG

I MIG/TIG'ed some round bar into the gaps to use less wire. I've done this before with great success filling gaps. It's just laying in there right now but I laid it into the puddle as I went.
KIMG1602.JPG

Looks like this when done. Not perfect but a nice thick coat of bed liner will do wonders :lol2:
KIMG1604.JPG

One day I'll figure this welding thing out ..... That day wasn't today but it'll hold !!
KIMG1605.JPG
 

WoodsTruck

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Messages
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As purdy as that thing'll be, can you hang the flaps in front of the support bar so you don't see the flat washers?
It'll likely go faster and get better mileage too.
 

jblnut

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As purdy as that thing'll be, can you hang the flaps in front of the support bar so you don't see the flat washers?
It'll likely go faster and get better mileage too.
Good grief now that I see it I can't unsee it .... Yes I think so. I now have another project !!

I put another piece of angle under the bed extension for a larger mud flap and may get rid of the one on there right now all together. It'll be made from a piece of 1/2" thick rubber with some nice 316SS on the bottom

I chuckle each time I see that arm chair. Is that for hydration breaks and contemplation?
That is exactly what it is for and why it's there !! That's been my shop chair for over a decade ever since my Mom got a new chair in their living room to replace this beaut they purchased new circa 1979ish. Younger me also went almost 50mph on that thing with it on a car hood being drug behind a grain truck in a soybean field back before I knew how badly a broken femur hurts :rocker:

That's the mother-in-law seat.
My mother-in-law couldn't get up there alone but that'd be a great place to stick her :lol_hitti
 

jblnut

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She cut them all out and did so with the precision only an 8yr old with suspected OCD could have.
KIMG1608.JPG

Mocking up the kilt !!
KIMG1607.JPG

Miss Oldest Child doing some pondering in the chair :lol:. I figured I'd leave the cardboard mockups there for a while to see if I still liked the look of the kilt while I ground out spots to put D-rings :dunno:
KIMG1613.JPG

D-rings weldered on the other side. Kilt pieces were mocked up over here as well I just don't have them stuck on yet.
KIMG1612.JPG

After doing three D-rings by eye I decided something more scienterrific was needed to maintain conformity so I enlisted the help of a 5/16" Allen key and a pry bar.
KIMG1611.JPG
 

WoodsTruck

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Is this a truck you will be installing tire chains on? If so, will the skirt kit give you enough room?
 

tom86951

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Messages
155
Location
CA
Aluminum intercooler pipes, powder coated, and my solution for flat bosses on round tubes.

 

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jblnut

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Is this a truck you will be installing tire chains on? If so, will the skirt kit give you enough room?
I hope it never sees a snowflake to be honest. I don't see using it when there is salt/**** on the roads. More of a heavy haul rig to use in the warmer months. I intend to trim the angle iron that hangs down once the kilt is installed. The pieces will be bolted on with button heads so they can be removed for servicing or whatever else may be needed. Or if I decide I don't like them anymore .... They're growing on me but I'm still not 100% convinced lol.

I never pictured myself as a skirted bed guy but I do think it finishes it out nicely :dunno:
 

zmotorsports

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Snow. It blows !!! I spent 7hrs moving it around yesterday :headshake
KIMG1596.JPG

Today though I did some crappy welding on Walter !!
KIMG1601.JPG

I MIG/TIG'ed some round bar into the gaps to use less wire. I've done this before with great success filling gaps. It's just laying in there right now but I laid it into the puddle as I went.
KIMG1602.JPG

Looks like this when done. Not perfect but a nice thick coat of bed liner will do wonders :lol2:
KIMG1604.JPG

One day I'll figure this welding thing out ..... That day wasn't today but it'll hold !!
KIMG1605.JPG


Yep, I feel ya on the snow removal. Get's tiring after a while when there are other things you'd rather be doing.

As for the bed, it is progressing very nicely. Looks like you have quite the helper. :thumbup:
 

jblnut

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Yep, I feel ya on the snow removal. Get's tiring after a while when there are other things you'd rather be doing.

As for the bed, it is progressing very nicely. Looks like you have quite the helper. :thumbup:
It's like cutting grass .... I hate it and enjoy it at the same time. Complete waste of time but they're both activities where I can sort of put my mind into autopilot and think about other stuff so it isn't all bad.

The kiddos helping in the shop always brings a frustratingly HUGE smile to my face. I love that they're interested in "doing stuff" and not just watching TV and junk.

A waterjet would likely have gotten things a lot neater than my jigsaw but I have the jigsaw lol. I got some Diablo thick metal blades for it and they're as sweet as a metal blade in a jigsaw could be lol.
KIMG1618.JPG

Also got the D-rings blasted on this side now as well.
KIMG1619.JPG

The toolbox on this side is mounted in at least an inch more than the other side. Not sure why but it makes the piece in front of the wheel look silly :dunno:
KIMG1620.JPG
 

zmotorsports

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It's like cutting grass .... I hate it and enjoy it at the same time. Complete waste of time but they're both activities where I can sort of put my mind into autopilot and think about other stuff so it isn't all bad.


I actually love mowing my lawn. I love the squared off corners and lush appearance afterwards so it makes me feel like I'm doing something beneficial and getting good results. I also do some of my best thinking while mowing the lawn as like you, I am in my own little world and just follow the edges. This allows my mind to reflect on things that I've been contemplating. :unsure:

As for snow removal, my mind is focused on that white **** in front of me that even when cleared from the concrete still looks like **** piled up on my lawn. 🤬

The other reason I prefer mowing the lawn is that I have it scheduled on which days I mow so I can plan my shop work accordingly and it's only a couple times a week still allowing me plenty of shop time. Snow isn't that considerate and it dictates when it gets shoveled/blown and many nights I never even get to step foot in the shop as snow removal takes so long.
 

kaymccampbell

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Upstate New York
I actually love mowing my lawn. I love the squared off corners and lush appearance afterwards so it makes me feel like I'm doing something beneficial and getting good results. I also do some of my best thinking while mowing the lawn as like you, I am in my own little world and just follow the edges. This allows my mind to reflect on things that I've been contemplating. :unsure:

As for snow removal, my mind is focused on that white **** in front of me that even when cleared from the concrete still looks like **** piled up on my lawn. 🤬

The other reason I prefer mowing the lawn is that I have it scheduled on which days I mow so I can plan my shop work accordingly and it's only a couple times a week still allowing me plenty of shop time. Snow isn't that considerate and it dictates when it gets shoveled/blown and many nights I never even get to step foot in the shop as snow removal takes so long.
You need a better snowblower. And to learn to enjoy the spray of snow, and the conversion of a white flat obstruction, into nifty bumpy piles.
 

jblnut

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Although the jig saw was really putting out for what it was it was time to try something else. I don't have Milwaukee saw money so I thought I'd give the Evolution saw a chance and boy oh boy it doesn't disappoint. Other than having WAY fewer chips flying around I couldn't be happier. Gotta wear a face shield, ear protection and welding gloves to keep the forbidden purple corn flakes from making little pockets all over anything soft and squishy ..... Like me .....
KIMG1622.JPG

I got the gooseneck ball cover cut out with it. Gonna need to sit in the thinking chair to figure out a decent way of getting this boat anchor out of the hole without carrying a pry bar. Maybe that's the answer ..... Don't know yet.
KIMG1623.JPG
The previous owner had some sort of gas can securement device here and I have no need for it. Some unpainted for now unistrut and a well placed hinge and it's a perfect cover holder !!
KIMG1624.JPG
 
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kaymccampbell

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Although the jig saw was really putting out for what it was it was time to try something else. I don't have Milwaukee saw money so I thought I'd give the Evolution saw a chance and boy oh boy it doesn't disappoint. Other than having WAY fewer chips flying around I couldn't be happier. Gotta wear a face shield, ear protection and welding gloves to keep the forbidden purple corn flakes from making little pockets all over anything soft and squishy ..... Like me .....
KIMG1622.JPG

I got the gooseneck ball cover cut out with it. Gonna need to sit in the thinking chair to figure out a decent way of getting this boat anchor out of the hole without carrying a pry bar. Maybe that's the answer ..... Don't know yet.
KIMG1623.JPG
The previous owner had some sort of gas can securement device here and I have no need for it. Some unpainted for now unistrut and a well placed hinge and it's a perfect cover holder !!
KIMG1624.JPG
They make flush mounted deck handles. Here's an example, but you could make your own out of some scraps and a D ring.
 

jblnut

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I also like Kay's idea and am going to play around with a few things tomorrow with a D-ring and some scrap like suggested ..... A pair of holes with a dedicated tool or sorts to hook into them to both lift and pull the cover is another idea.

This is what I ended up with on the bottom side of the cover. Some bed frame angle and leftover scrap. The scrap pieces fit under the angle in the front of the hole to keep it from popping up and the other angle fits just in front of the rear support under the back part of the cover.
KIMG1627.JPG

Hells yeah it still fits in its pocket !! Don't know what's going to go in that DeWalt box yet .... It looked like it'd fit there so it got stuck there lol
KIMG1629.JPG
 

jblnut

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I tried as hard as I could to make it look as little like a Tesla logo but I think I failed ...... @jeepxj
KIMG1638.JPG

I took the D-ring idea from @kaymccampbell and went another way with it to make the "Pendleton Stick". Pendleton was the inspiration so I figured it should get an honorable mention :lol_hitti
KIMG1639.JPG

It works really well !!!
KIMG1640.JPG

Quick and simple. I like simple. Simple and I get along real well :thumbup:
KIMG1641.JPG
 

jblnut

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Edit: not a lot of welding anymore so I hope that's okay !!

I sprayed the side pieces black to see how they'd look and I like it. Only thing is the toolbox sticks out like a sore thumb now :headshake
KIMG1658.JPG

Annnnnnnnnnd jump down the rabbit hole head first :lol_hitti
KIMG1660.JPG

I ran out of grey primer so I used good ol' black Rust-Oleum for the backs of the side pieces. Right on the bare metal. I won't see it if it flakes off so it'll be fine .....
KIMG1661.JPG

Black Rust-Oleum for the kilt pieces and the rear bumper. I hope that's enough bed liner stuff for the flatbed. I'd think so ..... It's 2 gal of Battleship Gray. I'm hoping there is enough to do the cab steps and possibly the front bumper. We'll see. Don't know how the bumper would look but I think it may be nice.
KIMG1662.JPG

A baggie of 50 1/2-13x1" button heads in black oxide. Should stand out less than the golden ones I couldn't seem to find anywhere. I got a 50pk as I intend to use them to look like rivets somehow when I build the headache rack. Also, Bolt Depot was amazing to deal with !!
KIMG1673.JPG
 

LXCam

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A baggie of 50 1/2-13x1" button heads in black oxide. Should stand out less than the golden ones I couldn't seem to find anywhere. I got a 50pk as I intend to use them to look like rivets somehow when I build the headache rack. Also, Bolt Depot was amazing to deal with !!
KIMG1673.JPG
Just a heads up on those, they'll rust to hell inside of a year. Don't ask how I know :(
 

jblnut

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Got it all lined and finished up !! I ended up doing the steps as well as they looked out of place being the old color yet. The cab/hood needs to be a dark dark blue now. Maybe next year lol
KIMG1684.JPG

Here's a welding project!! I couldn't find a heavy clevis hitch for less than $200 so I built one with stuff I had. I got a little off with the center weld lol. It has a pair of 3/4" Gr8 bolts through it as well for piece of mind. This'll be nice to pull Ag stuff around without needing a tractor all the time. Gotta get a wet kit or hyd pump now so I can lift/lower implements as needed as well.
KIMG1708.JPG
 

mike528

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Shelby county Ohio
Got it all lined and finished up !! I ended up doing the steps as well as they looked out of place being the old color yet. The cab/hood needs to be a dark dark blue now. Maybe next year lol
KIMG1684.JPG

Here's a welding project!! I couldn't find a heavy clevis hitch for less than $200 so I built one with stuff I had. I got a little off with the center weld lol. It has a pair of 3/4" Gr8 bolts through it as well for piece of mind. This'll be nice to pull Ag stuff around without needing a tractor all the time. Gotta get a wet kit or hyd pump now so I can lift/lower implements as needed as well.
KIMG1708.JPG
elect/hyd pump would probably be easier for just raising/lowering implements. unless you where running a hydraulic motor or large cylinder I dont know if the pto wet kit would be worth the price and hastle of install.
 

jblnut

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elect/hyd pump would probably be easier for just raising/lowering implements. unless you where running a hydraulic motor or large cylinder I dont know if the pto wet kit would be worth the price and hastle of install.
I have an elect/hyd pump I'm going to start with. The truck had a wet kit in it at one time and still has the wiring and stuff in the cab so it wouldn't be that crazy other than sourcing the parts. Biggest use will be a dump trailer to haul wood and manure. I don't know how fast this little pump will raise it but we'll find out !!
 

rockinacummins

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Wapanucka, OK
Had a chance to do a little fab this weekend. My grandpa built this gooseneck hay trailer many years ago and it’s been a great tool. I’m guessing he must have had a short 2wd pickup when he built it because the vertical part of the coupler was way too long for either of my pickups. The trailer was always riding way high in the front, putting the majority of the weight in the rear axle. So I chopped 6” off the coupler and it sits much better now. Sorry I didn’t get a lot of pictures, time was escaping me.

So the original plan was to just cut a 6” segment out of the vertical piece, weld it back together, and the sleeve over it with a larger diameter pipe. But that’s not really an ideal joint for something this critical, plus I didn’t have any pipe on hand that would sleeve over it correctly. I also thought about cutting the coupler itself off, cutting 6” off the vertical piece, then welding the couple back. But I was a worried about ruining the coupler and I wanted to clean up the vertical welds at the end of the neck and along the gussets anyway. My grandpa could build anything, but a welder he was not.

So I started with some 4.5” cutoff wheels:

5C122832-C45A-4B64-BDC2-AC7AC4502F1D.jpeg

Unfortunately I ran out of cutoff wheels so I had to resort to using the torch. It was ugly. Took lots of grinding to get it all clean and straight again, but I got it tacked back up after shortening it by 6”. Here it is after a 6010 root pass on each side.

1C2812EC-17D2-4739-9B52-B63ED54A5FC1.jpeg

Next I ran a 6010 hot pass on each side as well as around the top of the tube. I went ahead and put the cap on top and finished it off with 7018 cap.

E1A18929-F71B-48E4-A858-9D082D7EEC4A.jpeg

And finally I did a 2 bead 7018 cap on each side. I also did a 6010 hot pass and single bead 7018 cap on the inside of the gussets but didn’t get a picture. As you can see in these last pictures, not my best work. It was getting dark and I was having hell with my electrode holder. After every rod I’d have to lay it down and let it cool because it was so hot I couldn’t hold onto it. I think I’ve got a bad section in my lead near the end. I cut off about 18” or 2’ and reattached the electrode holder but it didn’t help at all. I’ll chase the problem down before I weld again. As always, thanks for looking!

D4E6DB46-5B6C-41D0-87B7-536CECA62DA2.jpeg
AF697887-F80E-40C7-8C23-9FD1F4DC4856.jpeg
067CE408-670D-44E3-AAFB-5E2663B808DC.jpeg
C20DF04C-85E8-4BBC-A9AF-F310CD8EE735.jpeg
 

kaymccampbell

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Had a chance to do a little fab this weekend. My grandpa built this gooseneck hay trailer many years ago and it’s been a great tool. I’m guessing he must have had a short 2wd pickup when he built it because the vertical part of the coupler was way too long for either of my pickups. The trailer was always riding way high in the front, putting the majority of the weight in the rear axle. So I chopped 6” off the coupler and it sits much better now. Sorry I didn’t get a lot of pictures, time was escaping me.

So the original plan was to just cut a 6” segment out of the vertical piece, weld it back together, and the sleeve over it with a larger diameter pipe. But that’s not really an ideal joint for something this critical, plus I didn’t have any pipe on hand that would sleeve over it correctly. I also thought about cutting the coupler itself off, cutting 6” off the vertical piece, then welding the couple back. But I was a worried about ruining the coupler and I wanted to clean up the vertical welds at the end of the neck and along the gussets anyway. My grandpa could build anything, but a welder he was not.

So I started with some 4.5” cutoff wheels:

5C122832-C45A-4B64-BDC2-AC7AC4502F1D.jpeg

Unfortunately I ran out of cutoff wheels so I had to resort to using the torch. It was ugly. Took lots of grinding to get it all clean and straight again, but I got it tacked back up after shortening it by 6”. Here it is after a 6010 root pass on each side.

1C2812EC-17D2-4739-9B52-B63ED54A5FC1.jpeg

Next I ran a 6010 hot pass on each side as well as around the top of the tube. I went ahead and put the cap on top and finished it off with 7018 cap.

E1A18929-F71B-48E4-A858-9D082D7EEC4A.jpeg

And finally I did a 2 bead 7018 cap on each side. I also did a 6010 hot pass and single bead 7018 cap on the inside of the gussets but didn’t get a picture. As you can see in these last pictures, not my best work. It was getting dark and I was having hell with my electrode holder. After every rod I’d have to lay it down and let it cool because it was so hot I couldn’t hold onto it. I think I’ve got a bad section in my lead near the end. I cut off about 18” or 2’ and reattached the electrode holder but it didn’t help at all. I’ll chase the problem down before I weld again. As always, thanks for looking!

D4E6DB46-5B6C-41D0-87B7-536CECA62DA2.jpeg
AF697887-F80E-40C7-8C23-9FD1F4DC4856.jpeg
067CE408-670D-44E3-AAFB-5E2663B808DC.jpeg
C20DF04C-85E8-4BBC-A9AF-F310CD8EE735.jpeg
Did you clean inside the wire socket in your stinger? Also did you clean your set screw or clamp bolt? Did you file the actual faces and slots that hold the electrode? Resistance in any of those places can give you a hot hand.
 

rockinacummins

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Oct 27, 2013
Messages
1,706
Location
Wapanucka, OK
Did you clean inside the wire socket in your stinger? Also did you clean your set screw or clamp bolt? Did you file the actual faces and slots that hold the electrode? Resistance in any of those places can give you a hot hand.
Yes, I cleaned/filed all the contact points. I’m using a slightly modified T300 so it’s very simple to service.
 

kaymccampbell

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Upstate New York
Yes, I cleaned/filed all the contact points. I’m using a slightly modified T300 so it’s very simple to service.
Yeah, there's only like 4 parts to those. I always liked a bit more insulation, but to each their own. Any chance the braid or the block has come loose? The only other thing that could do that is high amperage, like way over 200. That might drag it down to 50% duty cycle. Are you smoking the filters, AKA short stubbing, burning the rods really short? That could get you a hot hand, especially on a vertical face.
 
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