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Show us your welding projects

WakonTonka

Well-known member
Joined
Feb 20, 2012
Messages
118
Location
The BORG ship
Good cart! I appears that it can work as a hand truck or a conventional four-wheeler.

One detail that I would suggest you consider. The strap holding the welder prevents access to the door on the side where (if it is anything like my Lincoln MIG) wire feed, wire reels and the settings chart is located. It should be possible to bolt the welder to the top of your cart, which may arguably be more stable (eg. in case you forget to tighten it after looking up a setting) but definitely more user friendly. Thanks for posting!!
 
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ndr1968

Well-known member
Joined
Apr 18, 2012
Messages
207
Location
Oklahoma
Finally, as a "catch-all" for all the welding stuff.
[/QUOTE]

Good job Engine! I notice that you went to the trouble to find the "pancake" respirator filters. Time well spent I'd say! They fit easily under the helmet and keep all those nasties out when welding stuff we’re probably not supposed to i.e. zinc, chromium cadmium and who knows what they plate stuff with now days! If I intend to weld anything but just plain old bare steel (read: carbon) or maybe a little mill scale, I grab it and put it on just in case! I also make sure I still have it on and wearing gloves when I wire brush after the welding. Sounds kinda like over kill I guess but I think I read somewhere that especially cadmium is readily absorbed through the skin.
 

Robert Hall

Well-known member
Joined
Jan 17, 2011
Messages
414
Location
Utah
This is for a client, It's to mount a mini lathe.

ta5yreny.jpg


7e6ejyvy.jpg


9arara4e.jpg


jysusame.jpg
 

Engine

Well-known member
Joined
Jan 9, 2014
Messages
646
Location
Kentucky
Thanks for all the compliments, friends.

It should be possible to bolt the welder to the top of your cart, which may arguably be more stable (eg. in case you forget to tighten it after looking up a setting)

You're right. The strap is a pain to remove every time the side door needs to be opened. I'll see about bolting it down. If not, I'm sure the time will come when I'll forget to strap it down and that's when the damn thing will fall off. :headshake

About the hand truck; that was the reason I made this with casters in the front and the large wheels in the back. It was so that I could tilt it back and roll it out off the concrete floor if necessary. This seems to be somewhat portable in that sense.
And who knows, I could always decide to throw the welding stuff off and reload with a small refrigerator and microwave. :lol_hitti
 

LouieD

Member
Joined
Aug 24, 2013
Messages
19
Tapping stand I finished today. The extension can easily be exchanged for a shorter one if the work demands it. I actually used the stand to tap the holes in the work surface during the construction. I can remove the stand and clamp it to larger work if the need arises.
Tappingstand_zps4fb68828.jpg


The T-bar and extension I found in a car at Pick-a-Part and the Irwin Hanson tap chuck came from HD. The steel came from the scrap bin at the local metal place. There's a hole under the chuck to catch debris. The angle in the arm is a perfect place to stick a magnetic HF LED lamp. I will eventually polish the work surface but for now it's finished to 220 with a good coat of WD40. It weighs about 25lbs so it stays put rather well.
TappingStandwithlight_zps6565c543.jpg
 

LouieD

Member
Joined
Aug 24, 2013
Messages
19
LouieD - That's been on my to do list for a while. Nicely done. Thanks for the inspiration.
Thanks. Glad to be of motivation.

Very nice!
Thank you.

Good job Louie !

What are you using to keep the extension straight in the beam?
Thanks. The extension goes through a tube that's been welded into the top piece. I found some tubing that was slightly loose... to tighten the clearance I sliced it with a thin cut off wheel down it's length ( just one slice so it stays together) and then clamped it in my vice with the extension inside then tacked it back together. I used small tacks, not a full weld so the heat would not distort the tubing. It's fits very well with negligible play.
 

metal1313

Well-known member
Joined
Apr 28, 2009
Messages
3,416
Location
clinton NJ
what about a tube with pressed in bushings or bearings? that would be the ultimate tapping table to me then. something i doubt i'll ever need or make
 

LouieD

Member
Joined
Aug 24, 2013
Messages
19
what about a tube with pressed in bushings or bearings? that would be the ultimate tapping table to me then. something i doubt i'll ever need or make
I thought about that but I don't have machining capabilities... so I work with I have. I doubt I will ever wear out the extension or the tube as there is little friction between the two.
 

Ben Iv

Well-known member
Joined
Jul 23, 2010
Messages
212
Location
Oklahoma
Built this somker for my dad not too long ago.
 

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SigElite

Well-known member
Joined
Jan 18, 2013
Messages
78
Here is my little project. A group here at college is making hitch plate covers. I had mig welded before so I got to weld the plate to the tube. All 1/8th wall using a miller 135 sorry for the dark pic
qagerube.jpg


Then this piece will be JB welded to the 1/8th plate.
ru2eryqu.jpg


Comments on the weld appreciated


Sent from my iPhone using Tapatalk
 

rwhite692

Well-known member
Joined
Mar 4, 2008
Messages
1,850
Location
Central Valley, CA
Built up one of these air-over-hydraulic tubing benders (popular over on pirate4x4).

AKA the gottrikes bender, I built style B.

I am using protools 1 and 5/8" and 1 and 1/4" die sets.

In the video and pics below, it is set up with the 1 and 5/8" die set and the tubing is .165" wall.

Very happy with it so far.

Here is a short video of the bender in action:

Gottrikes Tubing Bender 871DCF58 EEC7 4C95 B7A5 DC7C5CE8B117 - YouTube


And a few pics:


78DA08B2-AB29-428F-AF5D-07358763E2D6_zps1eeyvse5.jpg


beb60d9b-1fc0-47c6-93ee-70913a2b1c1a_zps8d2dc9bd.jpg


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62E79628-D9A7-49A7-A50C-D19A1442B44A_zps2bu9wpma.jpg


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60d9d9a2-f82d-46fa-9e82-17992661f5da_zpsf27167b2.jpg


90A214A3-4A7A-435D-B758-7E7EC5996D9F_zpsb3mo7a90.jpg
 

ckadams00

Well-known member
Joined
Sep 12, 2011
Messages
1,273
Location
Seattle, WA
First welding EVER! My brother got me a Hobart Handler 140 for Christmas and yesterday was the first day it's been warm enough to play in the driveway. Loaded the spool, fired up my new gloves and helmet. I know those of you with experience will have all kinds of feedback, but seriously: I can't say how cool this is! Loved every minute of this!
 

LouieD

Member
Joined
Aug 24, 2013
Messages
19
Built up one of these air-over-hydraulic tubing benders (popular over on pirate4x4).

AKA the gottrikes bender, I built style B.

I am using protools 1 and 5/8" and 1 and 1/4" die sets.

In the video and pics below, it is set up with the 1 and 5/8" die set and the tubing is .165" wall.

Very happy with it so far.
Very cool... one more thing for me to build:thumbup:
 
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brawls43

Well-known member
Joined
Aug 29, 2012
Messages
133
Location
Minneapolis
Built up one of ... the gottrikes bender, I built style B.

I am using protools 1 and 5/8" and 1 and 1/4" die sets.

78DA08B2-AB29-428F-AF5D-07358763E2D6_zps1eeyvse5.jpg

Nice bender rwhite! I added casters to mine too. I'm running 1", 1.5" and 1.75" dies from protools. Had the bender for about 4 years now. Should be fun to see what you make with it. Got plans for a roll cage or tube frame rock crawler or something?
 

Robert Hall

Well-known member
Joined
Jan 17, 2011
Messages
414
Location
Utah
Here's the table I did for the Mini Lathe...

Pretty fun project. I just had to do the welding. I let my buddy do the grinding work. :)

table1.jpg


table2.jpg
 

mechan

Well-known member
Joined
Apr 16, 2009
Messages
401
Here's the table I did for the Mini Lathe...

Pretty fun project. I just had to do the welding. I let my buddy do the grinding work. :)

table1.jpg


table2.jpg

You may want to add some jam nuts to your leveling legs, so they don't walk around on you.
 

Creative Fab

Well-known member
Joined
Mar 2, 2014
Messages
155
Location
Sanford MI
MMM BEER!

Tap center I made for Midland Brewing Company. Of course it now has their assortment of tap handles for their brews. Schd 40, 4" pipe with weld 90's and plenty of finish sanding and chrome plating. And I have built the same bender from plans on these here interwebs.
 

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chad2198

Active member
Joined
Dec 12, 2013
Messages
29
I decided to do some welding today and test my welding.

I took 2 pieces of scrap plate I had laying around and welded them together.

I used 6011 rod 1/8" and my lincoln arc welder set at 115 amps.

I then put the weld to the test by putting it in my dads's shop press and pressed away until the metal bent all the way.

The metal bent as expected but the welds never once broke. :beer:

After that test I decided to try my hand at welding pipe. "First time ever welding pipe"

I had a scrap piece of steel pipe laying in the shop so I put it in the chop saw and cut it in half.

I then ground the metal pipe where I was welding till I saw bare metal "which is what I always do"

Then using the same rod and amp settings I started welding on the pipe.

After welding it I put the pipe in the press and pressed down at the joint of the pipe trying my best to break the weld. The weld wasn't gonna give but the bottle jack was slipping as I was cranking down and the bottle jack slipped the pipe bent at the weld and then the pipe shot out the back of the press.

The welds were holding again and I was amazed as I was thinking that the weld on the pipe was gonna break since it was my first time welding pipe. But it didn't.

Here's a few pics of the pipe and the plate I welded to bend.


The plate isn't welded to the pipe it's just leaning against it for the pics.

The first pic shows the bent plate and the last pic shows the weld on the same plate in the first pic.

Chad
 

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vettelvr75

Active member
Joined
Jan 4, 2014
Messages
36
Location
Norman, OK
My recent projects

I have been welding a lot for a few weeks now. I got my first welder, a Hobart Handler 187 and its a great machine. I had some previous experience, but only a few times over the last 4 years as I was building my car (a 1975 Vette) when I needed something welded so went to my buddys shop and welded it. I absolutely love anything welding or fabrication related, and knew I had to have a welder. I couldnt just sit there and run beads all day, I would rather make something as practice. I started out with little things, and then decided that I needed a portable table/cart. I didnt have the space for a full table even though I would love one, and I am currently 20 right now and am moving out to Oklahoma in the summer to transfer to another university. I needed something that would be easy to transport. I also wanted something that would give me a good surface to weld on, be able to store my welder and tank on, and also other storage. So this is what I built. I dont have very many pictures, but I would love the criticism on my welds and general fabrication. I wasnt planning om posting these here, so I wasnt taking pictures during the build, however, I am adding new things every day so I will be updating the build. I am still going to build fenders for the tires to keep the berries from blowing holes in the tires, have to add some expanded metal for the floors of each shelf, a hitch reciever to mount a vice, my miter saw, etc. on. Anyway, please share all feedback!!

sorry that the pics arent too great, took them with my iPhone.

Here is the frame of the table-


The first picture after getting the basis assembly done-


A random picture as i was doing some work. If you look on the left, you can see one of the first additions: a cross bar to hang clamps on-


To hold the pneumatic tires on, I welded a 5/8" bolt which acted as the axle to a 1/8" plate approx 3"x2" and then welded the plate onto the frame at the proper height for a level top-


Heres how I kept the tire on: Simply drilled a hole across the bolt and slipped a cotter pin in. There is a washer in the back of the tire against the frame but I cut the bolts too short to get a washer in the front. One mistake on the planning there-


The support for my gas tank- I am going to be changing this design to have a floor across the whole side of the cart, because I am purchasing a tig machine soon and will need a place to put the argon cylinder.


One close up of one of the welds I did. I found this tray that had a motor mounted onto it that was made out of 1/8" material. It was the exact size for my welder to sit in.:thumbup: So I just used it to set my welder in so it doesn't slide while moving the table.



Well thats all the pictures I have right now, I am planning on adding more things soon so thanks for looking and once again please give me any feedback or thoughts on what I should add!
 

kevinstj

Well-known member
Joined
Feb 9, 2010
Messages
50
Built up one of these air-over-hydraulic tubing benders (popular over on pirate4x4).

AKA the gottrikes bender, I built style B.

I am using protools 1 and 5/8" and 1 and 1/4" die sets.

In the video and pics below, it is set up with the 1 and 5/8" die set and the tubing is .165" wall.

Very happy with it so far.

Here is a short video of the bender in action:

Gottrikes Tubing Bender 871DCF58 EEC7 4C95 B7A5 DC7C5CE8B117 - YouTube


And a few pics:


78DA08B2-AB29-428F-AF5D-07358763E2D6_zps1eeyvse5.jpg


beb60d9b-1fc0-47c6-93ee-70913a2b1c1a_zps8d2dc9bd.jpg


fa4834eb-0625-4102-8c9d-2eb3dbbe143c_zpsf882e761.jpg


62E79628-D9A7-49A7-A50C-D19A1442B44A_zps2bu9wpma.jpg


95D0483B-E5B4-4E05-98C8-2FCCFA24F219_zpsb1gn1wzq.jpg


78352280-a73e-4046-a4ec-1035008e33e0_zps4c468288.jpg


31954707-4259-4fd3-a62d-cd8142815519_zps27c9dc41.jpg


60d9d9a2-f82d-46fa-9e82-17992661f5da_zpsf27167b2.jpg


90A214A3-4A7A-435D-B758-7E7EC5996D9F_zpsb3mo7a90.jpg

Nice job! I like! What did the dies cost ya?
 

toomanytoyzz

Well-known member
Joined
May 11, 2012
Messages
1,571
Location
Malvern, PA
Nice job! I like! What did the dies cost ya?

No need to copy the pics over and over again when replying to a post using a quote. Just erase the URL's before posting it. It makes the thread full of WAY more pages and pages of pics we have seen too many times to count if you leave them in.
 

Adam McLaughlin

Well-known member
Joined
Oct 13, 2008
Messages
1,843
Location
Santa Rosa, CA
Hey VetteLVR...

Take an extra couple of mins and wire brush the metal before you lay the bead down on it
Also wire brush the area where the copper ground clamp goes

You will be amazed at the difference in the finished product

Adam
 

Engine

Well-known member
Joined
Jan 9, 2014
Messages
646
Location
Kentucky
Hey VetteLVR...

Take an extra couple of mins and wire brush the metal before you lay the bead down on it
Also wire brush the area where the copper ground clamp goes

You will be amazed at the difference in the finished product

Adam

My thoughts exactly. Looks good otherwise.:thumbup:
 

vettelvr75

Active member
Joined
Jan 4, 2014
Messages
36
Location
Norman, OK
Hey VetteLVR...

Take an extra couple of mins and wire brush the metal before you lay the bead down on it
Also wire brush the area where the copper ground clamp goes

You will be amazed at the difference in the finished product

Adam

Thank you so much for the info! I normally am really meticulous on trying to get my surfaces as clean as I can. But lately I haven't had much time so the precious hour I may get one night of the week working on my table must be spent wisely. I am going to swap out the ground clamp altogether on my welder. I don't care too much for the one that came originally, it's kinda cheap and flimsy. That's mainly the only complaint. But still, thank you for your reply! I will still try to wire brush more the surfaces I am welding. I was able to spend some time tonight working on another aspect of the table so I should have updated soon. Thanks.
 

1grnlwn

Well-known member
Joined
Jan 19, 2012
Messages
186
Location
Central Illinois
GMC truck Roadster headlight brackets for my dad. His design my fab.
 

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chad2198

Active member
Joined
Dec 12, 2013
Messages
29
Hey VetteLVR...

Take an extra couple of mins and wire brush the metal before you lay the bead down on it
Also wire brush the area where the copper ground clamp goes

You will be amazed at the difference in the finished product

Adam

:beer: I agree. Getting that metal clean before welding makes a world of difference in the weld quality.

I used to weld rusty metal. But found out that it's worth the extra time taken to clean the metal before laying that bead down.

I thought I'd save time by just welding it rusty. But sometimes the welds would break on me and I'd have to spend more time fixing that bad weld.

Once I started cleaning the metal I got better and stronger welds.

Chad
 
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