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Nortonscustom

Well-known member
Joined
Jun 5, 2008
Messages
375
Pretty much all of the above.:lol: The oil keeps moisture out and also helps the sand compact. The sand gives the stand mass and kills vibration. With the anvil mounted tight to the stand it helps deaden the noise.
 
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youngnstudly

Well-known member
Joined
Apr 20, 2007
Messages
79
Location
The "Whine" country, CA
That's a Di-Acro 12" slip roller. It'll do full width 16ga. The rollers are 2"dia.
http://www.diacro.com/metal-forming/hand-operated-slip-rollers.php




BTW, with a little modding those flat plate style bead rollers make really good machines. Here's an old photo of mine I modded years ago. Works like a champ.

attachment.php

Thanks for the link. I am planning to build my own slip rolls in the future and I was just curious as to what a high capacity machine like yours was capable of.

I am really excited about getting my bead roller finished. I like your bead roller design a lot more than what I came up with, but I didn't want to spend the money on the 1/2" plate to modify the frame like you did. I ended up using a piece of drop 3x2" (3/16" wall) that I had laying around to stiffen the frame up a bit. My mounting setup is pretty close to what you have there though. I wasn't about to have a bead roller sitting in the corner taking up valuable floor space, especially when I don't use it daily.

Andy
 

Lu-Max

Well-known member
Joined
Jan 8, 2014
Messages
745
Great job on the table Robert.

It looks a lot like my BuildPro minus the holes. I am going to steal your design for my secondary table. I don't like to MIG on my fixturing table, so I need to make a second table that will be my "beater" and I won't care how much spatter sticks to it or if it gets the occasional grinder mark.
 

MP&C

Well-known member
Joined
Oct 21, 2009
Messages
4,396
Location
Leonardtown, MD
Thanks for the link. I am planning to build my own slip rolls in the future and I was just curious as to what a high capacity machine like yours was capable of.

I am really excited about getting my bead roller finished. I like your bead roller design a lot more than what I came up with, but I didn't want to spend the money on the 1/2" plate to modify the frame like you did. I ended up using a piece of drop 3x2" (3/16" wall) that I had laying around to stiffen the frame up a bit. My mounting setup is pretty close to what you have there though. I wasn't about to have a bead roller sitting in the corner taking up valuable floor space, especially when I don't use it daily.

Andy


Andy, some guys have adapted various "C-framed" type machines to provide a good throat depth and "spread resistance".. One that comes to mind are the pneumatic riveters, I don't think there is as much demand for those where you may find them cheaper at a source such as an auction.. They take up quite a bit of real estate unless someone actually does that much riveting, so they may be a deal for converting your bead roller..


Riveter.jpg
 
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WeldTightFab

Member
Joined
Mar 2, 2015
Messages
22
WeldTightFab:

Merge collector? What material is this? Looks like the tubing is different than the flange. How did you get the joints so perfect? Bridgeport?

This is a 4 to 1 for a b series Honda. I wish I had a Bridgeport to make this but that was just a band saw, a flap wheel and obsession with fit. Both are stainless the flange has the machined and polished look as opposed to the sch 40 tube.
 

RXtacy

Well-known member
Joined
Mar 26, 2015
Messages
292
Location
Rockville, MD
Been lurking for a little, first post. There's some really impressive stuff on here. ZTFab your work should be framed man, truly inspiring stuff! I'm getting close to finishing up an all aluminum welding cart.

Just tacked in place.

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Added lower plates

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Added casters and filler rod holders out of PVC.

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Still need to add a middle shelf and bottle retention.
 

RXtacy

Well-known member
Joined
Mar 26, 2015
Messages
292
Location
Rockville, MD
While we're talking about turbo manifolds. This was pretty much the first welding project I did. Almost embarrassed looking back. I feel I could do a much better job now.

Fully divided manifold for my RX-7.

Tacked in place and a jig made around it.

IMG_20131010_135229.jpg


******* added for backflow.

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1969

Well-known member
Joined
Jan 8, 2010
Messages
1,412
Location
East Coast
Not bad, however that dark blue thing in the background caught my eye. Insert humour here........
 

slyd3r

Member
Joined
Sep 2, 2014
Messages
15
Nothing big, but I had some fun fabricating this hitch mount bike rack. As there was nothing in the market that I liked so I decided to make one. And with leftover materials, I decided to make a bike stand.
20150325_193701.jpg




































 
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WeldTightFab

Member
Joined
Mar 2, 2015
Messages
22
Interested in how you get the torch down into the joints? Stick out the tip and crank the gas?

I as well as many other use a very large cup with a gas lens, that is the most important part. Long stick out even with a big cup and no lens wouldn't give you the desired coverage. In this case i will be using a #15 cup, i will post pictures when i start the welding phase, currently finishing up the mock up of the turbo and intercooler. Plus i just got a call for some repair part work. I was told long ago "that once you know how to weld you will never be out of jobs." How incredibly true that has been.
 
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bagged89s10

Well-known member
Joined
Mar 13, 2005
Messages
4,607
Location
CT
Nothing too exciting here, but at least I got to do a little welding in between all the other **** that's been going on lately. This would be my Woodward Fab bead roller from last x-mas that I have been slowly working to finish. The main frame is nearly done. Just have to finish the mounting plate, the adapter for the pulley that will power the shafts, and the back gauge. Another 4 months and it should be done! :D



11 ga stainless was cut and drilled, then welded to the frame so the paint won't get scratched when I slide the bushing blocks and shafts in/out. I HATE cutting and drilling stainless (esp. 11 gauge)...but I hate scratched paint on a finished project more! :mad:




My first (cheapest/easiest) idea for a top die:Stainless fender washers and metric shaft collars (if it doesn't work, I have a plan B, C, D, E, and F:D):


Andy

Nice bead roller. Reminds me that I have to work on mine. I definitely want to see how yours ends up. Mine just has a cheap crank handle and i want to add a foot operated motor to it.

:thumbup:
 

WeldTightFab

Member
Joined
Mar 2, 2015
Messages
22
Here are more pictures of the progress made on the manifold. It has been quite the puzzle, as you can see i'm limited on overall space. There will be some serious bench time in welding this. The last few show where all the runners point and how it all goes together.
 

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E.rodz

Well-known member
Joined
Nov 11, 2009
Messages
2,434
Location
st.paul MN.
still chipping away on this never ending project my 1970 Chevelle chassis.seemed like a simple idea just narrow the frame up and make room for some big tires,reinforce it to stiffen the flexing.now ever evolving project teaching me patience and getting me more comfortable welding.

 

BlueBomber

Well-known member
Joined
Sep 14, 2013
Messages
3,201
Location
Outside Boston, MA
This is as much a welder project as a welding project.

I picked up this Lincoln tombstone, some welding gloves and 5 lbs of rod at an estate sale for cheap ($85). Its practically new, just a little surface rust on the bottom foot, mostly from sitting on a basement floor. I've been watching for one for a while, and am glad to have it in my shop.
View media item 50183
Note that I am a rank amateur welder at stick welding, still learning how to control heat, move the puddle, etc. I need a lot more practice, and maybe some lessons at the local CC.

Anyway, the ol' tombstone is heavy, so I fabbed a wheel kit from some 5/8" rod and two wheels w/ bearings from Lowes. Yeah, I know you can buy a kit for these, and probably for less than I paid in materials, but so what. I made it myself, and I like it.

After putting on the wheels, I still had to bend down pretty far to move the thing around, dragging leads and power cord all the while. I decided to build a handle to wheel it around.
View media item 50182
After all the snow we had around here this winter, we wore out a few snow shovels, and I had saved a handle from one, just in case I needed it for a project. This one was perfect. I swapped the hand grip from the handle end to the shovel end, and dimensionally, it was perfect.

I found an el bracket in my scrap box and drilled it for 1/4" fasteners. I attached it to the handle, then drilled a single hole in the "handle" at the top of the welder to connect the shovel handle. I found a 2" screw in my miscellaneous parts bin to replace the short factory one on the back cover and drilled another hole in the handle shaft for that one.

Here's what is looks like installed:
View media item 50181View media item 50180View media item 50179
To get the cables off the ground (and not wrapped around the body of the welder) I fabbed this hanger from an old horse shoe and a leftover bracket from another project.
View media item 50177
Here's the finished product in tow behind me:
View media item 50178
I like it! The bent handle puts the load down low for pulling and puts the hung cables toward the front of the panel. My only complaint is that the handle flexes a bit when pulling left or right (perpendicular to the wheel axis). Now I just need to fashion a holster for the welding rod container. :)
 
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great white tj

Well-known member
Joined
Apr 12, 2009
Messages
545
Location
Ocala Fl.
Nice job... and a better buy at $85.00..



This is as much a welder project as a welding project.

I picked up this Lincoln tombstone, some welding gloves and 5 lbs of rod at an estate sale for cheap ($85). Its practically new, just a little surface rust on the bottom foot, mostly from sitting on a basement floor. I've been watching for one for a while, and am glad to have it in my shop.
View media item 50183
Note that I am a rank amateur welder at stick welding, still learning how to control heat, move the puddle, etc. I need a lot more practice, and maybe some lessons at the local CC.

Anyway, the ol' tombstone is heavy, so I fabbed a wheel kit from some 5/8" rod and two wheels w/ bearings from Lowes. Yeah, I know you can buy a kit for these, and probably for less than I paid in materials, but so what. I made it myself, and I like it.

After putting on the wheels, I still had to bend down pretty far to move the thing around, dragging leads and power cord all the while. I decided to build a handle to wheel it around.
View media item 50182
After all the snow we had around here this winter, we wore out a few snow shovels, and I had saved a handle from one, just in case I needed it for a project. This one was perfect. I swapped the hand grip from the handle end to the shovel end, and dimensionally, it was perfect.

I found an el bracket in my scrap box and drilled it for 1/4" fasteners. I attached it to the handle, then drilled a single hole in the "handle" at the top of the welder to connect the shovel handle. I found a 2" screw in my miscellaneous parts bin to replace the short factory one on the back cover and drilled another hole in the handle shaft for that one.

Here's what is looks like installed:
View media item 50181View media item 50180View media item 50179
To get the cables off the ground (and not wrapped around the body of the welder) I fabbed this hanger from an old horse shoe and a leftover bracket from another project.
View media item 50177
Here's the finished product in tow behind me:
View media item 50178
I like it! The bent handle puts the load down low for pulling and puts the hung cables toward the front of the panel. My only complaint is that the handle flexes a bit when pulling left or right (perpendicular to the wheel axis). Now I just need to fashion a holster for the welding rod container. :)
 

great white tj

Well-known member
Joined
Apr 12, 2009
Messages
545
Location
Ocala Fl.
Just about done.. I am not sure what it will be. So for now I will call it Bruce. I know I am going to hell for that.......
 

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zmotorsports

ALLIANCE MEMBER
Joined
Oct 20, 2009
Messages
21,308
Location
Northern Utah
still chipping away on this never ending project my 1970 Chevelle chassis.seemed like a simple idea just narrow the frame up and make room for some big tires,reinforce it to stiffen the flexing.now ever evolving project teaching me patience and getting me more comfortable welding.


Looks amazing. However, I think you have a slight "toe" problem you may want to look at.:bounce:

Mike.
 

StevenB

Well-known member
Joined
Jan 30, 2011
Messages
207
Location
CA
Here's my welding cart that's still a work in progress. I need to move the rear wheels farther back, isn't balanced right.
7eca7e78563addcfa038b42ad9b3c14a.jpg
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Sent from my iPhone using Tapatalk
 

kazlx

Well-known member
Joined
Oct 30, 2012
Messages
2,851
Location
Tustin, CA
https://scontent-atl.**.fbcdn.net/hphotos-xtp1/v/t1.0-9/1510025_10153286574954168_3905484157374384391_n.jpg?oh=51a9af5e3c2b0e3cf5e82699f0e98c86&oe=55D65546

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Robert Hall

Well-known member
Joined
Jan 17, 2011
Messages
414
Location
Utah
Great job on the table Robert.

It looks a lot like my BuildPro minus the holes. I am going to steal your design for my secondary table. I don't like to MIG on my fixturing table, so I need to make a second table that will be my "beater" and I won't care how much spatter sticks to it or if it gets the occasional grinder mark.
Thanks. Steal away.

Spatter is the reason to keep the mill scale in it.
 

Robert Hall

Well-known member
Joined
Jan 17, 2011
Messages
414
Location
Utah
Nothing big, but I had some fun fabricating this hitch mount bike rack. As there was nothing in the market that I liked so I decided to make one. And with leftover materials, I decided .... snippy


Do not show that to my wife! She'll want one!

Nice work!
 
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