I didnt read 146 pages... the first page, page 145 and the last page...
Your shop fails in logical layout and organization. something awfull
My shop is about the same size, and is just about as packed, but WAY more organized.
Saying you need to get organized is tough with out a game plan. I grew up with an organized shop, and the way my father did it, makes perfect sense, and I am about to share it with you.
What you need are departments inside your shop where only 'like items' go.
For instance, we have a paint department, all gallons, 5's brushes rollers, handles paint sprayers ect go into the paint department (solvents and the like go into cold storage)
The fastener department, screws, bolts washers, nails ect, go here, in that corner we also have the electrical department, all electric wire, outlets ect go here... moving down the line is the bulky hand tools like hammers and chisels and ****, go on a shelf, before those is a bench with the grinders, buffers and wire wheel machines.
we have a wood working department where the sanders and radial arm saw and stuff goes...
moving torward the center, we have out main tool boxes, main tool bench, floor standing drill press and in the center a very large, unmovable 11x6' work bench.... continue away from that stuff we have (usually) two open bays for vehicles and in front of the vehicle bays is truck prep, truck prep is also where we keep all of our plastering materials... truck prep is an area used to temporarily hold stuff that needs to go on the work truck for that day or that week. things get moved in and out of this area all the time...
Another neat feature is the overhead lofts, My ceiling height is 11' so the loft is only 4' high... but its also only 5' wide... so it doesnt take up much room, yet houses all the extra stuff we dont use very often, excess materials and the like and because its only 7' off the floor accessing it is easy. ima see if i can get some pics.
Edit: ok got pics, there a little old (8 years) but not much has changed except for the fact that I have gotten rid of ALOT of stuff...
First up is the Paint dept:
[/URL]
To the left is the electrical area where the electric wire and stuff is stored.
[/URL]
the center bench, on the right is paints, those are organized by type: Oil, Latex, Industrial
the back wall center is misc little stuff, to the left of the window is hammers, small crowbars, pry bars, chisels, on that bench below the hammer shelves are the grinders and stuff
What you cant see in this picture is at the end of the center bench, are drawers in the end of the bench that hold misc nuts and bolts... theres 15 drawers, They weigh around 100-1500lbs each ill be going thruogh those in the next week or soo...
[/URL]
heres a little more of a wide angle.... the main work bend for tools is on the left in red... theres also the vise right there, right below the vise in two drawars is all of our screwdrivers. also in that bench is air tools like impact guns, soldering gun and related, files, and small auto electrical like fuses and stuff... above it on the shelves is all of our electric tools, band saw, drills screw guns ect..
[/URL]
this next one to the immediate right are our main tool boxes that hold wrenches and sockets and such, organized by SAE and Metric
[/URL]
heres the bolt drawers on the end of the bench i mentioned earlier
[/URL]
those drawers were full i emptied them (300lbs of door knobs) you can see the paint rack in the back ground, thats actually an aisle behind it with more paint... the cabinets in the far right house our bigger electric tools, that dont fit nicely on a shelf, like the jigsaw, the sawzall, 12" right angle grinder and such
[/URL]
this picture is taken by turn directly to the right from that last pic (its not that cluttered anymore I got rid of alot of stuff)
[/URL]
and then further to my right, that back corner has the 5HP air compressor which provides the shop air...
[/URL]
and some more misc photos
[/URL]