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Step Drill Bit: Spiral vs Straight Flute

SKAh

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Oct 26, 2017
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Can someone tell me the pros and cons of spiral vs straight fluted step drill bits? When would you use one instead of the other?
 
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yaidunno

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Feb 10, 2011
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I think the difference is negligible. In theory, the spiral flute will work to draw the chip out of the hole. Given their slow RPM and small chip size, they usually wind up just going wherever gravity takes them.
 

dogdog

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Nov 15, 2011
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I like the step drills. Not sure what type the cheapies I have from HF are.

I just tried the HF one the first time yesterday to drill some holes on a 16ga ( maybe it was a 10ga... not 100% remember what I bought) , of 2"x2" tubes. I was surprised how well it cuts, but I do have to use cutting oil, like tap magic. The one I used was the 1/4 to 7/8 smaller ones and I did have a 1/4 hole pre-drilled....
 

zkling

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The spiral flutes tend to be more aggressive and cut faster, especially in thicker stock. In certain materials, usually plastic, they can have the tenancy to grab.
 

phk

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Jun 21, 2024
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Hi.

Today was the first time I tested a stepped drill (Spiral flute). I used it to drill 2mm PVC plastic sheet with a regular drill, not a bench drill. I didn't like it because I felt that the drill advances and penetrates the piece automatically, it is pulled like a screw.

Does anyone know whether a straight flute would allow better control over the advancement of the drill in the piece? I imagine that, because it doesn't have a spiral flute, it would only advance as force is applied. Is this true? Thanks.
 
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rd65

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Hi.

Today was the first time I tested a stepped drill (Straight flute). I used it to drill 2mm PVC plastic sheet with a regular drill, not a bench drill. I didn't like it because I felt that the drill advances and penetrates the piece automatically, it is pulled like a screw.

Does anyone know whether a straight flute would allow better control over the advancement of the drill in the piece? I imagine that, because it doesn't have a spiral flute, it would only advance as force is applied. Is this true? Thanks.
your post says you used a straight flute. I have never used a spiral fluted one. They sure make a clean hole in plastics, use is metal is so-so for me.
 
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darkzero

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Oct 20, 2011
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Step drills are designed/best used for thin materials like sheet metal. They won't grab as you break through & self feed. They'll produce a cleaner/rounder hole than using a standard twist drill in thin materials.

In machining, straight flute taps are generally stronger than spiral flute taps. Spiral flute reamers can be used in holes with an interrupted cut like a hole with a keyway where as straight flute reamers are only recommended for non-interupted cut. Sprial flutes cost more to manufacture, for that reason I only own straight flue reamers. I do own some spiral fltue taps but not many (great for blind holes).

Maybe spiral flute step bits might have an advantage over straight but none that I can think of, for my uses anyway. Perhaps a spiral flute step bit might have a tendency to stay centered better than a straight flute. Better chip evacuation is not a concern for me cause I only use step drills for thin materials as recommmended, not a whole lof chip load anyway.

At my work & for what I do/work on, I use step drills much more often than twist drills. I use straight flutes though.
 

phk

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Jun 21, 2024
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your post says you used a straight flute. I have never used a spiral fluted one. They sure make a clean hole in plastics, use is metal is so-so for me.
Sorry, my mistake, it was actually spiral. Edited and corrected.
 

phk

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Jun 21, 2024
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I found this video bellow and I believe it answered my question very well. At least when used on plastics, which is my case, the spiral bit is pulled and there isn't much control over the stopping point.

As in one of the video comments, I also think that the spiral bit would only serve me well when I needed to open the hole to its maximum size, penetrating the entire drill bit without worrying about stopping it at a specific step.

I will certainly buy and test a straight flute step drill.

 

yyc_ranger_4x4

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Jan 23, 2011
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Calgary, Ab
Can these be sharpened? They get dull very fast in metal.
I've been able to keep an edge on most of my uni-bits with work by running a small flat diamond hone on the back side of the flute. I try not to do too much to the outside edge....this seems to keep them sharp enough to cut most of what I need. However....I'm usually doing sheet metal and electrical enclosures. I do use the milwaukee step bits for general hand made holes and use/abuse....sometimes they see cutting oil if I'm doing anything thicker than sheet metal.
 

tarbellb

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Apr 17, 2011
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Oregon
I think you'd be hard pressed to find a major advantage in cutting concerning spiral vs straight

However to ranger-4x4 point, sharpening the straight cut is MUCH easier
 
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